Baja SC50 Owner's Manual

Text of Baja SC50 User Guide:

• Baja SC50, 27 Tires The scooter is equipped with tires of the size and type listed below: Tire Air Pressure Check the air pressure in tires before riding. Improper air pressure would effect handling, steering response, traction, tire life and rider comfort. Be  should only be measured or adjusted when the tires are cold. Recommended pressure Front 33 - 36 psi Rear 33- 36 psi WARNING Operating this scooter with improper tires, or even improper tire a

• Baja SC50, 33 If you do not use your scooter for a long time, it will need special service requiring appropriate materials, equipment and skill. For this reason, we recommend that you trust this maintenance work to your authorized service center. If you wish to service the machine for storage yourself, follow the general guidelines below: VEHICLE Place the vehicle on level ground and wash the entire vehicle. FUEL Drain the fuel from the fuel tank by a hand pump. Drain the fuel from the carburetor by releasing the carburetor drain screw. TIRES 

• 6 Additional Warnings (continued) Engine/Motor Safety    throttle linkage area.  

• 24 Maintenance (continued) Air Filter   left side of the scooter. Remove  �

• Baja SC50, 13 FUEL AND OIL FUEL The proper fuel is very important for the engine. Ensure that there is no dust, dirt, or water which has mixed in the fuel. Please use regular unleaded gasoline ENGINE OIL Your scooter has a four-stroke engine. Please use oil as described in the chart below. By using the prescribe oil, you will realize the best lubrication for the engine. Use the chart to select a viscosity rating based on the temperature range in your area. MACHINE OIL TEMP. °C °F -30 -22 40 104 -20 -4 -10 14 0 32 10 50 20 68 30 86 20W-50 5W-40 15W-50 10W-40 10W

• 2 Please read this manual and follow all instructions carefully. To emphasize the special information, the symbol and the words WARNING or CAUTION have some special meanings. Pay great attention to the messages. NOTE: Indicating special information which is to make maintenance easier or instructions clearer. WARNING and CAUTION are arranged like this: This user’s manua

• Baja SC50, • Physical damage, corrosion, or defects caused by re, explosions or similar causes beyond the control of the Distributor. • Failures not caused by a defect in material or workmanship. Use of the vehicle in any type of competitive racing or related events immediately and completely voids this and all other warranties. LIMITED LIABILITY The liability of the Distributor under this Emission Control System Warranty is lim- ited solely to the remedying of defects in material workmanship by an authorized dealer at its place of business during customary business hours. This warranty does not cover inconvenience or lo

• Baja SC50, 11 Pre-Ride Checklist (continued) Before Starting the Engine/Motor 1. Engine oil level a) Check for leaks b) Tighten filler cap securely. c) Add oil if required. 2. Fuel level a) Add fuel as necessary. b) Do not overfill (no fuel in the filler neck). c) Do not mix oil with gas. d) Replace cap tightly. e) Do not refuel a hot engine. Allow engine to cool before adding fuel. 3. Warning decals a) Make sure all warning decals are legible and securely attached. b) Replace as necessary. 4. Tires a) Ensure that both tires have at least 1/8 in. tread depth at center. b) Both tires must be inflated to the pressure indicated on the tire sidewalls. c)

• Baja SC50, 3   any accompanying supplements, and the Engine Owner’s Manual before attempting to operate this vehicle. Do not discard this Owner’s Manual, safety video, or any other material or documentation included with this vehicle.  �

• Baja SC50, 19 Operation (continued)  Use the kick starter to start the engine if the battery is drained. Once started, leave the engine running until the battery recharges sufficiently to restart the scooter. Left brake/switch assembly High/low beam light switch (1): To activate the high beam, move the switch to position (2). For low beam, use position (3). Turn signal switch (4): Slide the switch plate left for a left signal and right for a right signal. P

• Baja SC50, 4 Additional Warnings Protective Clothing/Equipment     agencies such as the Department of Transportation (DOT), Safety Helmet Council of America (SHCA), or Snell Memorial Foundation (SNELL).  

• Baja SC50, 37  Description Data Description Data Engine type 4 Stroke/Air cooled Horsepower (HP 3.74Hp Overall length 1740mm (68.5in) Displacement 49.5cc Overall width 610mm (24.02in) Starter Electric with supplement kick start Overall height 1120mm (44.09in) Brake Front: Hydraulic disc Rear: Drum Dead weight 77kg (169.8 lbs) Rear wheel 3.00-10 33-36 Psi Payload  (300 lbs) Front wheel 3.00-10 33-36 Psi Suspension Hydraulic com- pund spring Spark plug  A7RTC (TORCH) Gap 0.6mm-0.7mm (0.024in-0.028in) Passengers 2 Ignition

• 22 Maintenance Checking and Changing engine oil • Checking engine oil Remove engine oil dip stick cap (1). Check oil level on dipstick. Add oil if below 3/4 full. Refer to page 12 for correct engine oil type. • Changing engine oil To drain old engine oil, place catch basin under engine and unscrew drain pl

• Baja SC50, 38 SERIAL NUMBER LOCATION You need to know the frame and engine serial numbers to get warranty work, theft recovery and consumer safety information. You also need these numbers to help your authorized service center or BAJA INC. order parts.  base. A small cap will need to be removed to see the number. The engine number is located on the bottom left side of the engine housing. Write down the serial numbers here for your future reference Frame

• Baja SC50, 39 SC50 Wire Diagram M ON OFF LOCK HI LOW OFF R L ON OFF ON OFF CDI 12V 3Ah + - Alarm ON ON OFF OFF Starting Motor Gas Indicator Headlight Horn Speedometer light Right front turn light Key switch Flash Battery Fuse Right rear turn light Taillight License plate light Left rear turn light Magnetor Ignition coil Regulator Gas sensor Starting relay High/low beam switch Turning switch Horn switch Left brake switch Left switch assembly Start switch Brake switch Kill switch Right switch assembly Hi/Low beam relay BL Y W O Lb Gr R/G B B G/Y B Y/W G Y/R

• Baja SC50, 15 Operation (continued) Driving Safely WARNING! FOLLOW ALL OF THE WARNINGS IN THIS OPERATOR’S MANUAL AT ALL TIMES WHILE OPERATING    AND OBEY ALL APPLICABLE LOCAL, STATE, AND FEDERAL LAWS. WARNING! NEVER OVERLOAD THE VEHICLE. THE CARRYING CAPACITY IS 300 POUNDS. After starting the engine, squeeze the rear (left) brake lever a

• Baja SC50, 36 Ignition System Check 1. Remove the spark plug and reattach it to the spark plug lead. 2. Turn ignition key to the “RUN” position. Slide the engine stop switch to the “Run” position. Push the electric button “START “(grey button). If the ignition system is operating properly, a blue spark should jump across the spark plug gap. If there is no spark, take your machine to your service center. COMPLAINT: Engine stalls 1. Make sure there is enough fuel in the fuel tank. 2. Check to see that the spark plug is not fouled. Remov

• Baja SC50, 7 Additional Warnings (continued) Fueling   the engine is running or hot. Always allow at least 1in. of expansion space at the top of the fuel tank. There should not be any fuel in the    �

• Baja SC50, 10 Read and follow the warning label on your Scooter. Make sure you   replacement by contacting BAJA INC. Location of Warning La

• Baja SC50, 26 WARNING Improper adjustment of the idle speed could be hazardous. An idle speed that is too high could cause the scooter to launch forward when you start the engine. This may cause an accident. Excessive engine wear may also result if idle speed is adjusted improperly or when the engine is not fully warmed up. Adjust the idle to the correct speed. Make sure the engine is fully warm before adjusting the engine idle speed. Inspect the fuel hose for damage and fuel leakage. If any defects are found, the fuel hose must be replaced.

• Baja SC50, 34 Item Each use Initial 150 Initial 500 Initial 1000 Every 1000 Air Filter I Every 1000 miles (more often in dusty areas) * Carburetor I I * Exhaust system I I I Fuel hose I I Engine Oil I R R  C C **Transmission oil R Brake Fluid level I I I I I Brake Hose and joints I I I I I Brakes I I I I I Wheels I I Wheel bearings I * Brake caliper linings I I I I Front and rear suspension I Steering system I I I I I * Steering shaft lubrication (use Li grease) L Fittings and Fasteners I T T T T * Valve Gap I I I=Inspect and clean, adjust, lubricate

• Baja SC50, 14 Operation Starting the Engine WARNING! ALWAYS RETRACT THE CENTER STAND (1) PRIOR TO STARTING THE VEHICLE.    THE UP POSITION IN ORDER FOR ENGINE TO START. DO NOT apply throttle while starting scooter. Applying throttle while starting scooter will disengage the automatic choke. The scooter will not start. NOTE: Starting scooter

• Baja SC50, 1 IMPORTANT .................................................................................................................. 2 GENERAL PRECAUTIONS/WARNINGS .................................................................. 3 NHTSA SAFETY NOTICE ............................................................................................ 8 PRE RIDE CHECK LIST ................................................................................................. 9 LOCATION OF WARNING LABEL ............................................................................. 10 FUEL AND OIL .....................................................................

• Baja SC50, 31 WARNING NEVER REMOVE THE STRIP OF CAPS NOR ADD ANY WATER OR ELECTROLYTE. How to Initially Charge the battery: 1. Connect the red positive (+) cable to the red positive (+) pole of the battery.  2. Connect the black negative (-) cable to the black negative (-) pole of the battery. (see  Note: The red positive (+) cable has a larger diameter than the black negative (-) cable. 3. Charging rate: Charge battery @ 0.7 Amps for 5 ~ 10 hours. • After charging is complete, press down 

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