Baxi Potterton Promax Combi HE Plus A Range Installation & Service Instructions Manual
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Baxi Potterton Promax Combi HE Plus A Range, 8 2.0 General Layout © Baxi Heating UK Ltd 2013 2.1 Layout 1. Expansion Vessel 2. Automatic Air Vent 3. DHW Plate Heat Exchanger / Automatic Bypass 4. Circulation Pump 5. Drain Off Point 6. Pressure Relief Valve 7. Optional Integral Timer Position 8. Central Heating System Pressure Gauge 9. PCB 10. Control Box 11. 3-Way Valve Assembly 12. Condensate Trap 13. Flame Sensing Electrode 14. Spark Electrode 15. Primary Heat Exchanger 16. Fan Assembly 17. On/Off/Reset Selector Switch 18. Central Heating Temperature Control 19. Hot Water Temperature Control 20. Venturi 21. Air/Ga
Baxi Potterton Promax Combi HE Plus A Range, 19 © Baxi Heating UK Ltd 2012 7.0 Site Requirements 7.7 Condensate Drain (cont.) 12. A boiler discharge pump is available, ‘MULTIFIT’ part no. 720648301. This pump will dispose of both condensate & high temperature water from the relief valve. It has a maximum head of 5 metres. Follow the instructions supplied with the pump. 13. Condensate Drain Pipe ‘Trace Heating’ Elements are available in various lengths. ‘MULTIFIT’ part nos.:- 1 metre 720644401 2 metre 720664101 3 metre 720664201 5 metre 720664401* *Where the drain is between 3 & 5 metres a 5 metre kit can be used and “doubled back” upon itself. 14. It is possible to fit the element externa
Baxi Potterton Promax Combi HE Plus A Range, 29 9.0 Plume Displacement © Baxi Heating UK Ltd 2013 9.3 General Fitting Notes (cont.) 15. For aesthetic purposes it is permissible to route the 60Ø exhaust in an enclosed box, but the air inlet and plume outlet MUST remain in free air. 16. It is also possible to separate the plume outlet from the 93° elbow to allow the flue to be installed as shown in Fig. 34. 17. To do this, first slacken the two screws retaining the plume outlet to the elbow, and remove the outlet (Fig. 35). The elbow can now be used to connect the vertical to horizontal 60Ø exhaust (Fig. 34). Retighten the screws in the elbow. 18. T
17 © Baxi Heating UK Ltd 2013 7.0 Site Requirements 7.7 Condensate Drain FAILURE TO INSTALL THE CONDENSATE DISCHARGE PIPEWORK CORRECTLY WILL AFFECT THE RELIABLE OPERATION OF THE BOILER. CAREFUL CONSIDERATION MUST BE GIVEN TO THE POSSIBILITY OF THE PIPEWORK BEING SUBJECT TO FREEZING CONDITIONS AND APPROPRIATE MEASURES TAKEN TO PREVENT BLOCKAGE. CORRECT INSTALLATION IN ACCORDANCE WIT
Baxi Potterton Promax Combi HE Plus A Range, Failure to install and commission according to the manufacturer’s instructions and complete this Benchmark Commissioning Checklist will invalidate the warranty. This does not affect the customer’s statutory rights. If yes, and if required by the manufacturer, has a water scale reducer been fitted? CONDENSING BOILERS ONLY The condensate drain has been installed in accordance with the manufacturer’s instructions and/or BS5546/BS6798 Yes If the condensate pipe terminates externally has t
24 © Baxi Heating UK Ltd 2013 8.0 Flue Options 8.4 Twin Flue Duct Adaptor 1. The kit allows connection of a twin flue system to the boiler adaptor. 8.5 Twin Flue Connection 1. Engage the twin flue duct adaptor in the boiler adaptor, making sure that it is pushed down as far as possible. 2. Ensure that the air & flue ducts are connected correctly and tha
Baxi Potterton Promax Combi HE Plus A Range, 36 11.0 Commissioning © Baxi Heating UK Ltd 2013 11.2 Check the Operational (Working) Gas Inlet Pressure 1. Ensure that all controls are calling for heat, and the selector switch is in the central heating and hot water position ( ). The current boiler temperature is shown on the display. 2. It is necessary to set the boiler to ‘Calibration Mode’. 3. Turn both temperature control knobs fully anticlockwise, then quickly turn the DHW temperature knob 1 / 4 clockwise twice and back fully an
Baxi Potterton Promax Combi HE Plus A Range, 14 6.0 System Details © Baxi Heating UK Ltd 2013 6.8 Domestic Hot Water Circuit (Fig. 7) 1. All DHW circuits, connections, fittings, etc. should be fully in accordance with relevant standards and water supply regulations. 2. Your attention is drawn to: for GB: Guidance G17 to G24 and recommendation R17 to R24 of the Water Regulations Guide. for IE: the current edition of I.S. 813 “Domestic Gas Installations”. 3. The Water Regulations recommendations for England and Wales prohibits backflow from appliances into the who
Baxi Potterton Promax Combi HE Plus A Range, 11 5.0 Dimensions and Fixings © Baxi Heating UK Ltd 2013 Dimensions A 780mm B 345mm C 450mm D 116mm Ø Min. E 185mm (207mm for 80/125mm flue systems) F 145mm G 131mm H 180mm Domestic Hot Water Outlet (15mm) Cold Water Inlet (15mm) Heating Return (22mm) Heating Flow (22mm) Pressure Relief Valve (15mm) Gas Inlet (22mm) 65 mm 65 mm 65 mm 65 mm 65 mm 32.5 mm Condensate Drain Tap Rail 360° Orientation Tube Ø 100mm D C B A E G F At Least 1.5° H
Baxi Potterton Promax Combi HE Plus A Range, 18 © Baxi Heating UK Ltd 2012 7.0 Site Requirements 7.7 Condensate Drain (cont.) 11. When discharging condensate into a soil stack or waste pipe the effects of existing plumbing must be considered. If soil pipes or waste pipes are subjected to internal pressure fluctuations when WC's are flushed or sinks emptied then back-pressure may force water out of the boiler trap and cause appliance lockout. Boiler 2.5° Minimum fall iii) Termination to a drain or gully Boiler 500mm min 2.5° Minimum fall iv) Termination to a purpose made soakaway Holes in the soak-away must face away from the building 50mm per metre of pipe run 50mm per metre of pipe run Further specifi
53 18.0 Fault Finding © Baxi Heating UK Ltd 2013 Refer to Section 16.0 “Illustrated Wiring Diagram” for position of terminals and components Central Heating - Follow operational sequence Turn selector switch to The display illuminates Error 20, 28 or 50 flashing Error 119 flashing Burner lights Error 110 flashing Error 130 flashing Error 133
Baxi Potterton Promax Combi HE Plus A Range, © Baxi Heating UK Ltd 2013 UK Comp N o 5114444 - Iss 17 - 4/13 All descriptions and illustrations provided in this leaflet have been carefully prepared but we reserve the right to make changes and improvements in our products which may affect the accuracy of the information contained in this leaflet. All goods are sold subject to our standard Conditions of Sale which are available on request. POTTERTON A Trading Division of Baxi Heating UK Ltd (3879156) Brooks House, Coventry Road, Warwick. CV34 4LL After Sales Service 0844 871 1560 Technical Enquiries 0844 871 1555
Baxi Potterton Promax Combi HE Plus A Range, 21 © Baxi Heating UK Ltd 2013 8.0 Flue Options Horizontal Flues (ii) (i) Plume Displacement Kit 60 /100 Ø 1M Extensions, 45° & 93° bends are also available - see Section 9.0 (ii) (i) This bend is equivalent to 1 metre Total equivalent length = A+B+C+2x90°Bends B A C This bend is equivalent to 1 metre 8.1 Horizontal Flue Systems 1. The standard flue is suitable only for horizontal termination applications. 2. All fittings should be fully engaged. The approximate engagement is 40mm. Apply soap solution to the seal on each fitting to aid assembly. 3. Maximum permissible equivalent flue lengths are:- (60/10
33 10.0 Installation © Baxi Heating UK Ltd 2013 10.6 Fitting the Flue (Cont) 6. The inner flue duct support bracket may be in the waste portion of the flue. In this case retrieve the bracket before discarding the waste. 7. Take the inner flue support bracket (if not already fitted) and engage it over the flue duct. This will centralise the flue and air du
Baxi Potterton Promax Combi HE Plus A Range, Service Record It is recommended that your heating system is serviced regularly and that the appropriate Service Interval Record is completed. Service Provider Before completing the appropriate Service Record below, please ensure you have carried out the service as described in the manufacturer’s instructions. Always use the manufacturer’s specified spare part when replacing controls. Date: Engineer Name: Company Name: Telephone No. Gas Safe Register No. Comments: Signature:
Baxi Potterton Promax Combi HE Plus A Range, 56 18.0 Fault Finding © Baxi Heating UK Ltd 2013 E20 or E50 - Temperature sensors faulty. Cold resistance approximately 10kΩ @ 25° C (DHW and CH sensors) 20kΩ @ 25° C (Flue sensor) (resistance reduces with increase in temp.) E28 - Incorrect PCB fitted NO E Replace sensor or PCB (E28) Gas at burner Ensure gas is on and purged Replace PCB Replace gas valve PCB - X3 connector is 230V AC across terminals 1 & 2 YES NO NO F Replace PCB G Check and correct if necessary 1. Ignition electrode and lead 2. Electrode connection 3. Spark gap and position YES NO Replace ign
Baxi Potterton Promax Combi HE Plus A Range, 26 9.0 Plume Displacement © Baxi Heating UK Ltd 2013 9 .1 Plume Displacement Kit (Fig. 23) Kit No 5118638 Content of kit 1 0.9m 60/100 Concentric Flue 1 1m 60 Dia Exhaust Flue Pipe 1 Adaptor 2 60 Dia Support Brackets 1 93° Elbow/Plume Outlet Assembly 1 Flexible Flue Trim 3 “O” Rings 1 ‘Jubilee Clip 1 Boiler Elbow 1. This kit is recommended for installations where the condensate plume emitted from the flue may cause a nuisance or affect the surroundings. 2. The terminal must be positioned outside the building with the air inlet facing downward and outlet
Baxi Potterton Promax Combi HE Plus A Range, 15 7.0 Site Requirements © Baxi Heating UK Ltd 2013 7.1 Location 1. The boiler may be fitted to any suitable wall with the flue passing through an outside wall or roof and discharging to atmosphere in a position permitting satisfactory removal of combustion products and providing an adequate air supply. The boiler should be fitted within the building unless otherwise protected by a suitable enclosure i.e. garage or outhouse. (The boiler may be fitted inside a cupboard-see Section 7.3). 2. If the boiler is sited in an unheated enclosure then it is recommended to l
Baxi Potterton Promax Combi HE Plus A Range, 7 1.0 Introduction © Baxi Heating UK Ltd 2013 1.1 Description 1. The Potterton Promax Combi HE Plus A is a fully automatic gas fired wall mounted condensing combination boiler. It is room sealed and fan assisted, and will serve central heating and mains fed domestic hot water. 2. The boiler is set to give a maximum output of :- 24 models - 24 kW DHW 21 kW CH (Condensing) 28 models - 28 kW DHW 25.9 kW CH (Condensing) 33 models - 33 kW DHW 30.3 kW CH (Condensing) 3. It is designed for use on Natural Gas (G20). 4. The boiler is suitable for use only on fully pumped sealed heating systems. Priority is given to domestic hot water. 5. The boiler data badge gives detail
Baxi Potterton Promax Combi HE Plus A Range, 32 10.0 Installation © Baxi Heating UK Ltd 2013 10.6 Fitting The Flue HORIZONTAL FLUE 1. The standard flue is suitable for lengths between 100mm minimum and 685mm maximum, as measured from the edge of the flue elbow outlet to the joint between the terminal and air duct (Fig. 45). 2. Locate the flue elbow on the adaptor at the top of the boiler. Set the elbow to the required orientation (Fig. 47). NOTE: The flue elbow is angled at 93 degrees to ensure a fall back to the boiler. 3. Measure the distance from the outside wall face to the elbow. This dimension will be known as ‘X’ (Fig. 48). 4. To dimension ‘X’ add 50mm. This dimension to be known as ‘Y’. IMPORTANT: Check al
Baxi Potterton Promax Combi HE Plus A Range, 25 © Baxi Heating UK Ltd 2013 8.0 Flue Options Fig. 19 Fig. 21 100mm 685mm Push Fit Adaptor Air Duct Flue Duct Cut the same amount off the Air Duct & Flue Duct Approx 1425mm 8.6 For Roof Terminals 1. In the case of a pitched roof 25 - 50 degrees, position the lead tile to replace/flash over existing roof tiling. Make an aperture in the roof suitable for the lower tube of the roof terminal and ensure the integrity of the roof cover is maintained. The adjustable plastic collar can either be positioned on the lead tile or the lower tube of the roof terminal prio
Baxi Potterton Promax Combi HE Plus A Range, 50 16.0 Electrical © Baxi Heating UK Ltd 2013 16.1 Illustrated Wiring Diagram - brown - black - blue - white br bk b w - green - green / yellow - red g g/y r Control PCB X2 X3 X9 X501 1212 3 3 44 5 5 6789 X1 12 DHW NTC Sensor Central Heating NTC Sensor Fan Gas Valve Overheat Stat Flame Sensing Electrode Pump Flue Sensor X400 X401 g g b b r r b b b b b br bk g b br g/y b br b br br b b b br br br b b br r bk r bk Water Pressure Switch Spark Generator Ignition Electrode 9876 54321 910 8 7 6 54321 Hall Effect Sensor r w b w r bk bk r w Diverter Valve Optional Tim
Baxi Potterton Promax Combi HE Plus A Range, 48 14.0 Changing Components © Baxi Heating UK Ltd 2013 14.24 Gas Valve (Fig. 99) IMPORTANT: After replacing the valve the CO 2 must be checked and adjusted as detailed in Section 15.0 Setting the Gas Valve. Only change the valve if a suitable calibrated combustion analyser is available, operated by a competent person - see section 13.1. 1. Turn the gas cock off and undo the nut on the gas feed elbow under the boiler. 2. Remove the screws securing the gas valve to the boiler bottom panel. 3. Pull off the power lead, earth lead and sensing pipe. 4.
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