Carrier EACA Installation Manual
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Carrier EACA, Atomizing Humidifiers If an atomizing humidifier is installed, it must be mounted downstream of the air cleaner. 1. Mount the humidifier as far downstream as possible. It is recommended a distance of at least 10 feet to reduce the possibility of excessive arcing as water droplets pass through the Electronic Air Cleaner. 2. Install a standard disposable furnace filter between the humidifier and the air cleaner totrap water droplets and hard water deposits. 3. Clean the air cleaner more frequentlyto prevent a hard water buildup. Sheet Metal _nstallation The Electronic Air Cleaner is ada
Carrier EACA, Electronic Air Cleaner Sizes 00!4, 0020, & 2020 Manual for: Installation o Operation o Maintenance CAUTION: Read installation instructions and rules carefully for safe operation, Exercise the usual precautions when working with high voltage, Form # IM-EACA-01 Date t/03
Turn OFF power and install lockout tag before beginning any maintance procedure. How the Air How Sensor Works (Available on specific modems) The electronic AFS was designed to provide an efficient and reliable method of controlling the operation of the air cleaner when the dealer is unable to wire the unit directly into the furnace blower. The electronic AFS utilizes a therm
Carrier EACA, Manufacturerreservesther}ghttodis¢ont}nue,orchangeat any time, specifications or designs w}thout notice and without incurring ob}igations. Form No IM-EACA-01 Catalog No. 63EA-CA1 Pri_sted Jn U.S.A. 1-03 Replaces: EACA-1SI & II EACA-14-1
Carrier EACA, Q. What if Wno longer hear any popping or zapping noises coming from my unit? Is it still cleaning the air? A. If the zapping noises stop and the air cleaner is not in need of servicing, then one of two situations has occurred. First, the Electronic Air Cleaner has successfully removed all larger particles from the air and is cleaning microscopic particles which do not cause the zapping noise. Second, the blower and/or HVAC system is not running and air is not flowing through the ductwork. The Electronic Air Cleaner cannot remove particles if the air stream is not moving. Q. I lost power to my home during a storm. Should I worry about the Electronic Air Cleaner? A. The mos
Carrier EACA, SECONDARYCiRCUiT IONIZmNG-COLLECTINGCELL Thecelliselectricallyenergizedthroughacontactterminallocatedatthetopcenter of the cell,The ionizingwiresand alternatingcollectorplatesareelectrically chargedwhiletheinterleavingplatesaregrounded, Ifthespacebetweenthechargedandgroundedplatesisbridgedwithconductive orsemi-conductivematerial,ashortcircuitdevelops,Thebridgingorshortmaybe caused by damagedplates,or foreign materiallodged between/onthe components,Sincethecellshouldbeperiodicallyremovedfromtheunittowash awaycollecteddirt itissusceptibleto physicaldamage,Thecellalsocontainsthe ionizingwireswhich,dueto theirfunction,havebeendesignedwith mini
Carrier EACA, TROUBLESHOOTING Recommended Service Tools * Screwdriver, 8" common with insulated handle (plastic) Screwdrivers Phillips #1 and #2 with plastic insulated handles Needle nose pliers Multimeter o High voltage probe indication of Electrical Trouble The air cleaner is equipped with a Red CELL ENERGIZED light for indicating proper unit operation. When the unit is in normal operation (with the HVAC system fan running, access door in place and rocker switch in the ON position) and the Red CELL ENERGIZED light is not lit, the problem is a shorted secondary. Although failure of the indicating light itself should not be overlooked, this condition i
Carrier EACA, TECHNICAL SPECiFiCATiONS (Specifications subiect to change without notice.) MODEL NUMBER-EACA 0014 0020 2020 DIMENSIONS (IN) 20 1/4 x 7 1/8 x 24 7/8 24 1/4 x 7 1/8 x 24 7/8 24 1/4 x 7 1/8 x 2! 3/8 AIR FLOW SENSGR INSTALLED NQ NO YES ELECTRICAL INPUT !20V, 60 Hz, 1 PH !20V, 60 Hz, 1 PH 240V, 60Hz, 1PH MAXIMUM RATED AIR FLOW 1400 CFM 2000 CFM !400 CFM (2380 m_/hr.) (3400 m3/hr.) (2380 mhr) MAXIMUM PRESSURE DROP ,11 inch w.g. ,14 inch w.g. ,11 inch w.g. @! 400 CFM @ 2000 CFM @ ! 400 CFM CELL WEIGHT (2 CELL
ELECTRICAL INSTALLATION All wiring must comply with applicable local and national codes. Be sure all incoming power is OFF before beginning any procedures. The following instructions are for use by qualified personnel only. The following procedures will expose hazardous live parts. Disconnect power between checks and proceed carefully. Electrical shock can cause iniury or death. The Electr
Carrier EACA, CHECKING THE POWER SUPPLY If the output light remains out with the collector cells removed from the cabinet, the power supply is defective. Specific problems on the power tray assembly can be isolated by using a mukimeter and high voltage probe to check the output voltages. To check the secondary circuit, a high voltage meter is required. See the section entitled RECOMMENDED SERVICE TOOLS. To check for proper operation, it is imperative that the procedure be followed as outlined below: 1. Make sure the furnace blower is operating, the control switch is on and in put voltage is 120 volts, 60 Hz. 2. Remove front door assembly p
Carrier EACA, TYPICAL MOUNTING POS_T_ONS Shaded illustrations are for positioning use only BASEMENT FURNACE (LOWBOY) Mounted horizontally in return plenum -iust above the furnace COUNTERFLOW FURNACE Mounted horizontally in return duct -iust above the furnace SPACE SAVER FURNACE (HIGHBOY) Side installation. Cleaner is mounted vertically, where return air enters side inlet of furnace. _AIR CLEANER OFFSET INSTALLATION If there is less than 7qn. for mounting the air cleaner between the duct and the furnace, move the r
Carrier EACA, Only a trained, experienced serviceman should install this electronic air cleaner. A thorough checkout of the unit installation should be completed before unit operation. Electrical shock can cause sedous injury or death. 14
Carrier EACA, 7. Locate the cabinet in the cold air return duct so that all of the return air flows through the unit (Figure 6). If the furnace and air cleaner openings are different, use atransition (Figure 4). 8_ Mounting holes are provided for ductwork attachment (Figure 7). The .140" holes are sized for #8 sheet metal screws, or 1/8" rivets. If the adjoining ductwork is flanged, install the screws so that the screw heads are inside the cabinet. This will prevent damage to the prefilters during removal and installation after cleaning. 9. After the unit has been secured, seal seams air tight with duct tape or caulking. Figure 7 ATTENTION:
Carrier EACA, g_ If no voltage is present, remove the second cell. Install cell number one and measure voltage as described above. If voltage is present, the second cell, which is now out of the cabinet, is shorted. Refer to Table 1 on page 12. 10. If no voltage is present, remove both cells and measure the power supply output. While depressing the safety switch, touch the end of the high voltage probe to either the front or rear contact board assembly (Figure 10). The meter should read 6.2 kVDC or higher. 11. If no voltage is present, check the power supply. Set the multimeter for reading AC voltage at 200
Carrier EACA, H_h Altitude Operation Because the air is less dense at higher altitudes, there is a possibility of nuisance arcing. The homeowner can quickly and easily correct this condition. 1. Turn the unit OFF and turn offcircuit breaker. 2. Remove the two screws that secure the cover to the power tray and remove it from the unit. (The entire power supply tray may be removed from the cabinet by removing two screws from inside the cabinet.) Do not lose these screws. 3. Locate the jum per terminal (see figure 2). 4. With a pair of needle nose pliers, carefully adjust the jumper settings from HIGH to MED. Ensure that the jumper is firmly seated in the terminal. 5. Replace the power tray
Carrier EACA, TROUBLE SHOOTING THE DUCT MOUNT ELECTRONIC AiR CLEANER Is the unit operating? Yes Is red light on? Yes No Is the furnace blower on? ,_yes Is input AC power available? _ }yes No Is the safety interlock system OK? _' t No Is ON/OFF switch working? L Yes N_r YesIs cell dirty or defective? _' _No No Are contact boards OK? _' ,_yes No Is the power supply wiring OK? _' Jryes Yes Is power supply defective? _' _:No Is transformer defective? t Y_s Is cell crackling and snapping? _NO Is cetl sizzling? 29
Carrier EACA, COMMON TROUBLESHOOTING TECHNIQUES SYMPTOM Rapid arcing or zapping Excessive ozone smell Excessive ozone smetl Hissing or sizzling noise Green LED light is not ON Red LED light is not ON POSSIBLE CAUSES Broken or toose ionizing wire(s) Dirty ionizing-collector ce_l Damaged or bent collector p_ates Dirty inst_lator caps on ionizing- collector cell Air cleaner is wired directly to a 120V power source Loose high voltage connections Radio or tetevision interference Poor electrical contact No power available Loose widng at ON/OFF switch Defective ON/OFF switch ON/OFF switch not in ON position Loose wiring within power pack assembly Broken or shorted electdca_ component Excessive dirt build up
Carrier EACA, FACTS YOU SHOULD KNOWABOUTYOUR NEW ELECTRONIC AiR CLEANER Dusting and "White Dust" Your new Electronic Air Cleaner will efficiently clean and filter your household air. Unfortunately, it will not eliminate the need for regular dusting of your furniture and belongings. Due to the design of all duct-mounted air cleaners, they can only clean the air that reaches the air cleaner. Therefore, if the particulates are not being carried to the air cleaner in the air stream, the air cleaner cannot remove them from your home. Occasionally a "white dust" may be noticed in bedrooms or newly furnish
Carrier EACA, Common Questions and Answers Q. Why isn't my air cleaner cleaning my air? A. The air cleaner is most likely working just like it was designed. However, many factors can affect the performance of the unit. Are cold air registers located in the ceiling? If so, it will be difficult for the air flow to carry heavier particulates to the air cleaner. Ifthe dirt doesn't getto the air cleaner, it can't be removed from the air. Are both the Red and Green lights illuminated? If not, then the unit may be in need of servicing. Contact your local HVAC dealer for assistance. Q. It still isn't cleaning my air the way Iwant it to. What can I do? A
Carrier EACA, Table of Contents Safety Considerations & Introduction Unit spedflcations Facts you should know about your new Electronic Air Cleaner 1) Regular dusting & "white dust" 2) Ozone 3) Air flow sensor operation 4) High akitude applications Replacing the ionizing wires Common Q & A Maintenance of your Electronic Air Cleaner 1) Removing the cells and prefllter 2) Washing the cells and prefllter(s) 3) Replacing the cells and prefiiter(s) Common troubleshooting techniques Installation instructions ( for
To wash cemmsand prefilter(s) We suggest that you follow the instructions below to properly and thoroughly clean your collector cells. 1. Place enough hot water in a utility tub to cover the first cell. Dissolve 2 to 4 oz. of granulated automatic dishwasher detergent (not laundry detergent) in the water. 2. Allow the cell to soak for 30 minutes. Agitate it up and down
Carrier EACA, FhleoYear Mmited Warranty - This Product is warranted to be free from defects in material and workmanship, lfDefect appearswithinFive years fromthedateoforiginalinstal]ation, whetherornotactuai use begins onthat date, product is warranted. If product installation criteria meets this standard, a newor remanufactured part, at the manufacturer's sole option, to replace any defective part will be provided without charge for the part itself; PROVIDED the defective part is returned to the distributor through a qualified servicing deale
Carrier EACA, _NSTALLAT_ON PHYSICAL iNSTALLATiON OF THE AIR CLEANER This Electronic Air Cleaner can be installed in any position, except with the access door facing down. The section entitled TYPICAL MOUNTING POSITIONS show examples of proper air cleaner mounting with a variety of furnace installations. Prior to installing this product... 1. Read rules and instructions carefully for safe operation. Failure to follow them could damage the product or cause a hazardous condition. 2. Check the ratings given on the product to make sure it is suitable for your application. 3. Select a location for the air cleaner
NOTE: Read the entire instruction manual before startinc the installation. Safety Considerations Improper installation, adjustment, alteration, service, maintenance, or use can cause explosion, fire, electrical shock, or other conditions which may cause personal injury or property damage. Consult a qualified installer, service agency, or your distributor or b
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