Carrier Air V Owner's Manual

Text of Carrier Air V User Guide:

• Carrier Air V, CARRIER RECREATIONAL VEHICLE AIR CONDITIONER PRODUCT INFORMATION Model Number Date in Service Unit Serial Number Ceiling Assembly Serial Number INSTALLER Date of Installation Name Address Phone OWNER’S GUIDE OPERATION & INSTALLATION

• Carrier Air V, A FEW WORDS ABOUT YOUR NEW AIR CONDITIONING UNIT 2 ELECTRICAL DATA 2 OPERATING INSTRUCTIONS 4 ENJOYING THE “AIR SHOWER “ 5 ENERGY SAVING TIPS 5 INSTALLATION INSTRUCTIONS 6 Step 1. Selecting an Installation Location & Installing the Roof Top Air Conditioner 6 Step 2. Installing the Ceiling Assembly 9 Step 3. Installing the Heater Assembly 11 Step 4. Electrical Wiring 11 Step 5. Completing the Installation 13 TROUBLE SHOOTING GUIDE 13 NORMAL MAINTENANCE PROCEDURES 14 PART DIAGRAM 15 CONTENTS   Important!!! You must register your product either: Online at www.airv.carrier.com OR Mail in the completed paper form

• OWNER ’ S GUIDE - A FEW WORDS ABOUT YOUR NEW AIR CONDITIONING UNIT 2 Thank you for choosing the Air V, Carrier Recreational Vehicle Air Conditioner, for your cooling needs. You can feel confident in your selection because the same pride in craftsmanship and engineering knowledge that goes into Carrier equipment to cool the Astrodome in Texas, the famous Sistine Chapel in Rome, the Washi

• OWNER ’ S GUIDE - 3 SCHEMATIC DIAGRAM of Ceiling Unit SCHEMATIC DIAGRAM And • Standard Unit (99-00468-00, -01, -08, -09) • Low Profile Unit (99-00468-10,-12) SCHEMATIC DIAGRAM of Upper Unit PLUG CONNECTS TO CEILING UNIT. SEE DIAGRAM SUPPLIED WITH CEILING UNIT FOR ADDITIONAL WIRING. # OLP : OVERLOAD PROTECTOR # PTC : START THERMISTOR # OLP : OVERLOAD PROTECTOR # PTC :

• Carrier Air V, OWNER ’ S GUIDE - 4 OFF HIGH FAN LOW COOL HIGH COOL LOW FAN OPERATING INSTRUCTIONS GLOSSARY OF CONTROL SYMBOLS When dial is turned to the OFF position the unit will NOT operate. When leaving your vehicle for any period of time, make sure the master control dial is set to the OFF position. LOW FAN will circulate relatively small quantities of air WITHOUT cooling. Choose the LOW FAN setting simply by rotating the dial to this position. HIGH FAN will circulate larger quantities of air WITHOUT cooling. Choose the HIGH FAN setting simply by rotating the dial to this position. LOW COOL will provide light cooling. Choose the LOW COOL setting sim

• Carrier Air V, OWNER ’ S GUIDE - 1 2 1 2 5 AIR SWEEP CONTROL Your unit provides an automatic air sweep to cool(or heat) the room more efficiently. When the air sweep switch is set on (|), the horizontal blade moves slowly up and down and distributes the air around the room. The direction of the vertical blades can be adjusted manually (make sure the air sweep is off). With the air sweep in the off position, the horizontal blade can be closed by pushing the PUSH mark on the blade, and can be opened by pushing it again. | - Setting for automatic air sweep on O - Setting for automatic air sweep off Keep the unit�

• Carrier Air V, OWNER ’ S GUIDE - 1 2 3 Moving parts can cause personal injury. Be careful when test-running the unit. Do not operate the unit with exterior cover removed. WARNING 6 During extreme outdoor temperatures, the heat gain of the vehicle may be reduced by: - parking the vehicle in a shaded area - keeping the windows and doors closed - avoiding the use of heat producing appliances - using window shades (binds and/or curtains) For a more permanent solution to reduce the high heat gain, wind

• Carrier Air V, OWNER ’ S GUIDE - 7 CASE B. If a roof vent opening is not used, a new opening (See Figure 1) will have to be cut into the vehicle roof. A matching opening will also have to be cut into the interior vehicle ceiling. Be careful when cutting the ceiling opening because if the ceiling opening is carpeted, snagging could occur. After the opening in the roof and interior ceiling are the correct size, a framed support structure must be placed between the exterior roof top and interior ceiling. The reinforced framed structure must follow the following guidelines: Hole for Wires • Allow 24” (working length) of supply wiring through the support frame and make sure that a

• OWNER ’ S GUIDE - 8 • Once the roof top air conditioner has been leveled, some additional shimming may be required above the interior ceiling assembly. The roof top air conditioner and the interior ceiling assembly must be square with each other before they are secured together. • After the mounting hole area is properly prepared, remove the carton and shipping pads from around t

• Carrier Air V, OWNER ’ S GUIDE - Secure the ceiling assembly frame to the roof top air conditioner with the mounting bolts (See 햳, Figure 4). You must start (thread) the mounting bolts* by hand to avoid cross-threading. DO NOT START THE MOUNTING BOLTS WITH AN AIR GUN. The mounting bolts should be tightened evenly. Do not over-tighten each bolt. The bolt tightening process is complete when the basepan gasket has been evenly compressed to 60%. Pull the fabric duct collar through the ceiling assembly frame opening and

• Carrier Air V, OWNER ’ S GUIDE -10 Pull fabric tight. This will prevent the material from gathering inside the discharge duct. DO NOT USE DUCT TAPE ON OR AROUND FABRIC DUCT COLLAR. WARNING Fasten each side of the fabric duct with fitting the duct plate to the ceiling assembly plate with 3 screws (See 햵, Figure 4). Trim any excess fabric that may extend beyond edge of duct plate. 8 9 If you want to use the optional drain system for evaporator condensate, you should cut the thinner line of drain hole as shown Figure 4-2. Install the drain adaptor with 2 screws. And a 1/2” I.D. hose

• Carrier Air V, OWNER ’ S GUIDE -11 STEP 3 - INSTALLING THE HEATER ASSEMBLY Place the heater assembly wire (See 햲, Figure 5) into the hole located on the ceiling assembly. Insert the two existing ceiling assembly screws into the heater assembly guides then slide the heater assembly to the rear direction. Fasten the heater assembly to the ceiling assembly by using two screws (See 햴, Figure 5). Plug the heater assembly electrical harness (See 햲, Figure 5) into the back of the air sweep motor bracket (See 햳, Figure 5). Make sure that the “ridged

• Carrier Air V, OWNER ’ S GUIDE - 12 Connect the power line to the black, white and ground wires found in the junction box using three wire connectors. CAUTION! - Connect black wire to black wire, white wire to white wire and ground wire to ground wire (green to bare copper). Using UL approved electrician’s tape, secure the wire connectors in a workmanlike manner (See Figure 7). Tighten the strain relief clamp to secure the supply wire. DO NOT OVERTIGHTEN (See Figure 8). Reinstall the junction box cover. Route a copper, with ground, supply wiring with minimum, #12

• OWNER ’ S GUIDE -13 TROUBLE SHOOTING GUIDE If you have problems with your recreation vehicle air conditioner, check this guide before contacting your service representative. TROUBLE POSSIBLE CAUSES SOLUTION THE UNIT DOES NOT START Check the power supply of the vehicle and make sure it is provided correctly. Make sure that there are no obstacles restricting or blocking the unit’

• Carrier Air V, OWNER ’ S GUIDE - NORMAL MAINTENANCE PROCEDURES Remove cover and wash the condenser coil Remove cover and clean the water drains Clean the filters* *Generally, filters should be cleaned every 30 days. The filters are very efficient in removing airborne particles. More frequent cleaning may be necessary depending on the air quality. Remove the air filters by pulling them as illustrated below. Wash away dust from the air filters with clean water or vacuum the filters with an electric household vacuum cleaner. ACTIVITY FREQUENCY

• Carrier Air V, OWNER ’ S GUIDE - 15 NO PART NAME 13 FAN MOTOR SEAL 14 BRACKET ASSY MOTOR 15 CLIP, MOUNTING 16 MOTOR, FAN 17 RING, COMPRESSION 18 COVER ASSY, CONDENSER 19 FAN, PROPELLER 20 ORIFICE, CONDENSER 21 COVER ASSY, EXTERIOR 22 COIL ASSY, COND 23 COMPRESSOR 24 TERMINAL COVER NO PART NAME 25 OVERLOAD PROTECTOR 26 NUT LOCK 27 WASHER CAP 28 GROMMET 29 GROMMET TUBE 30 GROMMET TUBE 31 CLAMP TUBE 32 BASE PAN ASSY 33 GASKET 33-1 INSU BASE 4 33-2 INSU BASE 3 NO PART NAME 1 UPPER CONTROL ASSY 2 BOX, CONTROL 3 CAPACITOR 4 CLIP, THERMISTOR 5 START THERMISTOR 6 WIRE ASSY A 7 COVER, CONTROL BOX 8 COVER

• Carrier Air V, OWNER ’ S GUIDE - NO PART NAME 13 STUD, BOLT 14 SCROLL AS, LOWER 15 BRACKET AS 1, SUPPORT 16 BRACKET AS 2, SUPPORT 17 FIN AS, EVAP 18 FIN AS, COND 19 MOTOR, INDOOR 20 CUSHION, MOTOR 21 BLOWER WHEEL 22 MOTOR, OUTDOOR 23 GROMMET, MOTOR 24 FAN NO PART NAME 25 BOX, CONTROL 26 CAPACITOR, DUAL 27 CAPACITOR, ID MOTOR 28 JOINT T/B 29 START THERMISTOR 30 WIRE AS, A 31 WIRE AS, B 32 WIRE AS, C 33 WIRE AS, D 34 SCROLL AS, UPPER 35 COVER, CTRL BOX 36 COVER AS, EXTERIOR NO PART NAME 1 PAN AS, BASE 2 GASKET 3

• Carrier Air V, OWNER ’ S GUIDE - 17 NO PART NAME 34 PANEL ASSY, CEILING 35 CONTROL ASSY, CEILING 36 CONTROL BOX 2 37 ROTARY SWITCH (MASTER CONTROL) 38 THERMOSTAT 39 ROCKER SWITCH 40 GROMMET, NEOPRENE 41 KNOB ASSY 42 COVER CONTROL BOX 2 43 INSU ASSY, CEILING PANEL 44 GUARD ASSY, WIRE 45 MOTOR, AIR SWEEP 46 BRACKET, AIR SWEEP MOTOR 47 CAM 48 WIRE STANDOFF 49 RELIEF, STRAIN NO PART NAME 50 GRILLE ASSY, CEILING 51 BRACKET, DOOR 52 DIFFUSER DOOR ASSY 53 SPRING, DOOR 54 BLADE HORIZONTAL, FRONT 55 FILTER ASSY, LEFT 56 FILTER ASSY, RIGHT 57 BLADE, VERTICAL 58 HANDLE, DOOR 59 LINK 60 BRACKET LINK 61 ARM 62 SPRING LINK 63 BLADE HORIZONTAL, RE

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