Clarke CHELSEA 6909895 Operation & User’s Manual

Text of Clarke CHELSEA 6909895 User Guide:

• Clarke CHELSEA 6909895, 2 INTRODUCTION Thank you for purchasing this CLARKE cast iron stove. Before attempting to install or use the stove, please read this manual throughout and follow the instructions carefully. Thoroughly familiarise yourself with this stove & it’s operation in order to ensure the safety of yourself and others around you. Henceforth, you can look forward to the stove giving you long and satisfactory service. GUARANTEE This product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase. Please keep your receipt which will be required as proof of purchase. This

• Clarke CHELSEA 6909895, 3 INSTALLATION OF THIS PRODUCT WARNING! AN ACCREDITED HEATING ENGINEER MUST CARRY OUT THE INSTALLATION OF THIS STOVE. ALTERNATIVELY, SHOULD A NON- ACCREDITED ENGINEER UNDERTAKE THE INSTALLATION, YOUR LOCAL BUILDING CONTROL OFFICER WILL BE REQUIRED TO APPROVE THE COMPLETED INSTALLATION UNDER BUILDING REGULATION “J”. IT IS AN OFFENCE UNDER UK LAW, NOT TO COMPLY WITH THIS MANDATORY REQUIREMENT. IF THE STOVE IS NOT FITTED CORRECTLY BY AN APPROVED PERSON, IT COULD RESULT IN A HOUSE FIRE OR CARBON MONOXIDE POISONING. READ ALL THE INSTRUCTIONS CAREFULLY BEFORE INSTALLATION The instructions cover the basic principles to ensure satisfactory installation of the stove, although detail may ne

• Clarke CHELSEA 6909895, 4 THIS STOVE MUST BE CONNECTED TO A SUITABLE FLUE OUTLET. Due to high temperature this stove should be located well away from furniture and curtains. Children and adults should be alerted to the hazards of hot surfaces. Young children should be carefully supervised when they are in the same room as the stove. Do not place clothing or other flammable material on or near the stove. Keep the stove area clear of combustible materials, flammable liquids or vapours. CARBON MONOXIDE POISONING CAN BE FATAL. Carbon Monoxide detectors to BS EN 50291 are available for use in domesti

• Clarke CHELSEA 6909895, 5 UNPACKING & ASSEMBLY WARNING: DUE TO THE WEIGHT OF THE STOVE IT IS RECOMMENDED THAT TWO PEOPLE PERFORM THE UNPACKING AND ASSEMBLY. UNPACKING Before assembling, please check contents against the following list and advise your dealer immediately if any parts are missing. Refer also to parts list & diagram on pages 23 & 24. 1 x Stove body 1 x Flue Connector c/w Fireproof Gasket 1 x Firebox Top Baffle Plate 1 x Fire Retainer Bar 4 x Legs 1 x Flue Blanking Plate 1 x Ash-pan & Handle 1 x Grate 1 x Fixings Kit 1

• Clarke CHELSEA 6909895, 6 Fig 3 ASSEMBLY Unpack the stove and remove packing materials. Open the door and re- move the baffle, retainer bar, ashpan, legs, flue adaptor and fixings kit from inside the stove. 1. Place the stove on a soft surface such as the polystyrene packing materials from the crate, and tilt the stove back. 2. Attach the legs using the studs, nuts and washers supplied as shown in Fig 1. Tighten the studs using the hex key supplied. 3. Sit the stove upright and attach the flue adaptor as shown in Fig 2 using the screws supplied. Ensure the fireproof gasket is correctly seated in the base of the flue adaptor. 4. Ins

• Clarke CHELSEA 6909895, 7 POSITIONING AND INSTALLATION In England and Wales, there are only two routes to legally install a domestic solid fuel or wood burning appliance. In other parts of the UK there are variations in legislation and processes. You can either: • Use a registered installer who can self certify that the work he does complies with the relevant Building Regulations; or • The consumer applies to their local authority building control department for a building notice, and pays the appropriate fee. It is generally worthwhile to use a HETAS registered insta

• Clarke CHELSEA 6909895, 8 It is recommended that the stove be installed at least 800 mm from combustible materials. However, any household furnishings should be at least 1000 mm away as they could be adversely affected by heat. The stove can be recessed in a suitable sized fireplace but a permanent free air gap of at least 200mm must be left around the sides and top and at least 50mm at the back of the stove to obtain maximum heat output and for access to the rear of the stove. MINIMUM DISTANCE TO COMBUSTIBLE MATERIALS Note: combustible material refers to any material that will degrade when subjected to

• Clarke CHELSEA 6909895, 9 Sizes of flues in chimneys are stipulated in Table 2 of the Building Regulations 2000 Approved Document “J” as follows: 1. Stoves under 20kW rated output which burn smokeless or low volatile fuel require a minimum flue size of 125mm diameter (or rectangular flues having the same cross-sectional area and a minimum dimension not less than 100mm for straight flues or 125mm for flues with bends or offsets. 2. Stoves of up to 30kW rated output burning any fuel require 150mm diam- eter (or rectangular flues having the same cross-sect

• 10 Fig 5 As an alternative approach, the calculation procedure within BS EN 13384- 1:2005 can be used as the basis for deciding whether a chimney design will provide sufficient draught. If in doubt, consult the Building Regulations. The outlet from a flue should be above the roof of the building in a position where the products of combustion can discharge freely and will not present a fir

• Clarke CHELSEA 6909895, 11 INSPECTION & CLEANING Check that the chimney is in good condition, dry and free from cracks and obstructions. The diameter of the chimney should not be less than 150mm and not more than 230mm. If any of these requirements are not met, the chimney should be lined by a suitable method. The chimney must be swept before connection to the stove. Where the chimney is believed to have previously served an open fire installation, it is possible that the higher flue gas temperature from the stove may loosen deposits that were previously firmly adhered, with the

• 12 CONNECTION TO THE CHIMNEY This MUST be carried out by an accredited/competent person and/or approved by your local Building Control Officer before using the stove. Any existing flue must be in good condition with suitable access for collection and removal of debris. Details of suitable linings for use with solid fuel are given in the Official HETAS guide that can be viewed on their website at w

• 13 Fig 6: Vertical register plate with bricked up fireplace. Fig 7: Horizontal register plate with top flue connection Fig 8: Horizontal register plate with rear flue connection. Fig 9: Horizontal register plate with optional vertical rear flue connection.

• 14 CLEANING THE FLUE Access for cleaning the flue should be incorporated in the system other than through the appliance (e.g. a soot door or access through a register plate). Purpose-made soot doors and inspection lengths are available from the Clarke range. Ensure that the whole length of the flue can be reached from the soot door. FUME EMISSIONS To avoid chimney pr

• Clarke CHELSEA 6909895, 15 CARBON MONOXIDE ALARMS Due consideration should be given to the dangers of carbon monoxide poisoning following incomplete combustion of solid fuels in an enclosed space. Carbon monoxide detectors to BS EN 50291 are available for use in domestic premises and details are available in the official HETAS guide that can be viewed on their website at www.hetas.co.uk. Where a new or replacement fixed solid fuel appliance is installed in a dwelling, a carbon monoxide alarm should be provided in the room

• Clarke CHELSEA 6909895, 16 USING YOUR STOVE THE CONTROLS The amount of heat emitted by the stove is regulated using the air control built into the door and to a lesser extent, by the air wash vent at the top of the stove. By adjusting the degree to which the main and air-wash vents are opened, good control of the combustion rate can be achieved. Both should be fully opened while combustion is being established. Opening the main air control vent can be used to revitalise the fire effectively, producing significantly more vigorous combustion. The ‘air-wash’ feature when used, should function to effectively keep the inside of the door

• 17 remains as wood or compressed block fuels. Coal products can be added to this provided the volume of coal products is less than that of other fuels. With solid fuels, there is less need to burn the stove hard after refuelling. The rate of refuelling will also be less often than with wood. Avoid using the stove to incinerate other materials including household waste. A

• Clarke CHELSEA 6909895, 18 stove on a low setting. 4. After a couple of days burning at this level, increase the brightness & intensity of the fire gradually over the next 10 days. Full strength fires should not be used until completion of approx 20 days of mild use. Only from this time will the stove have been properly seasoned. It should be remembered that this procedure should be carried out at the beginning of each season of use in order to remove the moisture retained by the metal during the period of non-use. When used for the first time the fireplace may smell a little, due to gas being given off. The gas is not toxic but the room should be thoroughly ven

• Clarke CHELSEA 6909895, 19 requirements based upon the user’s experience. When re-loading, it is normally necessary to burn the stove fast initially, to drive off any gasses and moisture, before closing the air vents to control the burn rate. • Ensure the doors are kept closed to contain fumes except when lighting up, re-fuelling or removing ash. • It is not recommended to leave the stove alight at night or to continue using the stove in mild weather which gives poor combustion leading to a greater buildup of soot. • If overnight burning is required, it can best be achieved by first d

• Clarke CHELSEA 6909895, 20 TROUBLESHOOTING MELBORP ESUAC NOITULOS ottluciffideriF .trats .tuoseogeriF pmadoot,neergdooW .ytilauqroopro .leufdednemmoceresU .egralooterasgoL.gn ildnikyrd,llamsesu,gnithgilnehW .sgoltilpsesuerifehtniatniamoT .noitavratsriA.slortnocriarewoldnareppune pO .thguardtneiciffusnI,detcurtsbotonsieulftahtkcehC .yrassecenfieulfpeews ootsnruberiF .ylkciuq .thguardhc umooTsilortnocriarewolehttahterusnE riapotehtesolcyllaitraP.desolc .lortnoc .wardevissecxEruoytlusnoC.resi libatsthguardallatsnI .relaed .doowytilauqrooP,doowllamsnrubylsuounitnoctonoD .ctedoowylp,stucffoyrtnepra c,skcits sekomsevotS gnithgilnehw .pu .dlocsitcudeulFot

• Clarke CHELSEA 6909895, 21 MAINTENANCE CLEANING The inside of the stove may require regular cleaning, especially during periods of peak use, the frequency of this being indicated by experience. It is advisable to wear a dust mask, protective gloves and safety glasses when cleaning. Use a stiff brush and industrial type vacuum cleaner to dislodge and remove as much material as possible, starting at the top of the stove and working down to the bottom. Particular attention should be given to the air inlet controls which can become obstructed. A CVAC Ash Can Filter and vacuum cleaner is ideal for this process. GENERAL MAINTENANCE Take this opportunity to check for any damaged parts inside t

• Clarke CHELSEA 6909895, 22 GLASS PANELS Clean any glass panels when cool, avoiding abrasive substances which could scratch the glass and make subsequent cleaning more difficult. Wet logs against a heated glass, a badly aimed poker or heavy slamming of the doors could crack the glass panels. The glass will not fracture with heat. Never replace any broken glass with glass NOT approved for use with cast iron stoves. The window glass should remain clean during normal use but it can become blackened if the stove is being operated with either damp fuels or at a slow burn r

• Clarke CHELSEA 6909895, 24 COMPONENT PARTS LIST oN tsiLstraP oN tsiLstraP 1lenaPesaB42eceiPkniLetarG 2geL52tloB 3mm52x8MdHxeHtloB62tuN 4tekcoShtiwdutSgnixiFgeL72kcirberiFtfeL 5rehsaW82k cirberiFthgiR 6tuN92etalPelffaB 7lenaPraeR03kcirberiFraeR 8lenaPtnorF13teksaGepoReriF 9lenaPtfeL23etalPgniknalBeulF 01l enaPthgiR33tloBgniniateRlenaP 11lenaPpoT43rehsaW 21revoChsaWriA53tuN 31etalPlortnoCriAreppU6352x6wercSknus/C 41emarFr ooD73eldnaHrooD 51csiDtelnIriA83rehsaWgnirpS 61rotpadAeulF93tuN 71dutSgnitnuoM04baThctaLrooD 81tuN14teksaGepoReriF 91naPh sA24baTgniruceSssalG 02eldnaHnaPhsA34tloBdaeHtekcoS 12emarFetarG44eg

• Clarke CHELSEA 6909895, 26 NOTES ___________________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ _______________________________________________________

• Clarke CHELSEA 6909895, 27 NOTES ___________________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ ____________________________________________

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