Cleveland KGL-25 Operator's Manual
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Cleveland KGL-25, ITEM NO. PART NO. DESCRIPTION QTY. 1. KE01927-1 COMPONENT MOUNTING PLATE (STATIONARY MODELS) . . . . . . . . . . . . . . .1 KE01927 COMPONENT MOUNTING PLATE (TILTING MODELS) . . . . . . . . . . . . . . . . . . .1 2. KE50753-7 RELAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 3. KE00458 SSK CONTROL BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 4. KE50303 ELECTRONIC BOX HOLDER (STATIONARY MODELS) . . . . . . . . . . . . . . . . . . .1 KE52548 ELECTRO
Cleveland KGL-25, PROBLEM: KGL-25 Kettle Gets Too Hot With the kettle empty and the temperature set at 10, is the surface temp 260-265 degrees? The kettle is working properly. Yes Does the kettle continue to call for heat (green light stays on) when the kettle reaches 260-265 degrees? No Is there 115 vac to the primary of the ignition transformer? No Replace the gas valve. No Is there DC voltage to the coil of the relay? Replace the Relay Yes Replace the controller Yes No Is the resistance of ;the thermister 100,000 ohms + 10% at room tem
Cleveland KGL-25, SEQUENCE OF OPERATIONS 1. To turn the unit on, turn the switch to the on position. ■ Power is sent to primary side of the 120vac/16vac transformer. ■ Power is sent to the normally closed high limit. ■ From the high limit power is sent to the normally open contacts of the 12VDC relay. 2. From the secondary of the transformer 16VAC is sent to the controller. ■ Power is sent to the red LED (low water indicator light) from terminal 4 of the controller. ■ If the water probe is grounded through water the LED
Cleveland KGL-25, FAUCET ASSEMBLY (optional) ITEM PART DESCRIPTION QTY. NO. NO. 1. 33//44"" SSPPOOUUTT KE50825-7 FOR STATIONARY KETTLES . . . . . . . . . . .1 KE50825-2 FOR TILTING KETTLES . . . . . . . . . . . . . . .1 2. FA95022 RETAINING RING . . . . . . . . . . . . . . . . . . . .1 3. FA05002-19 "O" RING . . . . . . . . . . . . . . . . . . . . . . . . . . .1 4. KE51736 LONG FAUCET NUT . . . . . . . . . . . . . . . . .1 5. SE50020 HOT WATER STEM ASSEMBLY . . . . . . . . .1 (DOUBLE PANTRY
LUBRICATION PROCEDURE Lubricate the following parts every three months to insure smooth operation and reduce wear. TRUNNION HOUSING, WORM SCREW AND TILT GEAR These parts are accessed through the top cover of the console. Apply grease to gear teeth. Check for excessive play and adjust with adjusting screw located on top of cross bar. KETTLE TRUNNIONS On the left hand side of the ke
Cleveland KGL-25, PROBLEM: KGL-25 Kettle Not Hot Enough With kettle pot empty and temperature knob set at 10, is the temperature of the surface of the pot 260 degrees? Unit is operating properly Yes When unit is cold (room temp) is the pressure gauge in the green? No Vent the kettle per instructions in the manual. No When the unit is calling for heat (the green light is on), is there flame at the burner? Yes Yes Is the resistance of the thermister 100,000 ohms +10% at room temperature? Replace the thermister. No Is the potentiometer resistance 50,000 ohms at low and 0 ohms at high? Yes Replace controller. Yes Replace th
Cleveland KGL-25, VIEW "A" COMPONENT MOUNTING BOX WITH LID REMOVED VIEW "B" MANIFOLD & BURNER TUBE PIPING DETAIL 1 22 531 21 7 8 10 6 L2 26 27 25 28 29 28 30 L3 7 9 14 15 16 10 L1 L4 322 3 1724 23 25 18 19 20 4 B A 11 13 34 GENERAL ASSEMBLY - STATIONARY MODELS (pg. 1 of 2)
Cleveland KGL-25, 12. FI05134-1 COMPRESSION FITTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 13. FI05198-5 COMPRESSION ELBOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 14. FI00565-6 NIPPLE 3/8 NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 15. FI05222 SWIVEL ELBOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 16. FI05231 FLUSH
Cleveland KGL-25, Shut off power at main fuse disconnect prior to servicing. Ensure kettle is at room temperature and pressure gauge is showing zero or less prior to removing any fittings. Inspect unit daily for proper operation. 0 Do not fill kettle above recommended level marked on outside of kettle. Surfaces may be extremely hot! Use protective equipment. Keep appliance and area free and clear of combustibles. Stand clear of product discharge path when discharging hot product. Wear protective equipment when discharging hot p
Cleveland KGL-25, SAFETY THERMOST AT: ✘ Probe removed partially ✘ Probe removed completely ✘ Thermostat electrically bypassed ✔ Probe fully inserted in tube Wiring is properly connected 123 Incorrect Installations 1 Safety thermostat probe is not completely inserted into tubing. 2 Safety thermostat probe is removed from tubing. 3 Safety thermostat electrical connection is bypassed. Low W ater Level Probe: Probe bypassed by running (A) an additional wire Probe properly attached 260º - 270º MAXIMUM KETTLE TEMPERATURE 265º ✔ If maximum temperature is not in this range (on empty kettle), refer to the CALIBRATIN
Cleveland KGL-25, CALIBRATING PROCEDURE 1. Insure the unit has a vacuum before you begin calibrating procedures. If unit requires venting refer to Kettle Venting Instructions. 2. Set On-Off Switch/Temperature Control to "10" (Max.). 3. Allow the unit to cycle twice. 4. Check temperature of the inner kettle surface with a digital surface thermometer. 5. Temperature should be between 260° F and 265° F. 6. Using a screw driver adjust temperature by turning the potentiometer on the black box. Turn very little. Turn clockwise to INCREASES and counter- clockwise to DECREASE temperature. 7. Allow the unit to cycle
Cleveland KGL-25, MAINTENANCE ALL SERVICE MUST BE PERFORMED BY A QUALIFIED SERVICE TECHNICIAN. Cleveland Range equipment requires little preventative maintenance. We do however provide the following chart as a guideline for inspection and maintenance to keep your unit functioning at 100%. INSPECTION AND MAINTENANCE CHECKLIST The following check should be completed every six months or more frequently if unit is in a high volume facility. WARNING: It is imperative that damaged seals be repaired immediately to prevent equipment failure and/or damage. ITEM CHECK HAND WHEEL (tilting models only) Check hand wheel for tightness. If loose tighten allen screw. LUBRICATION (tilting models only) C
ELECTRICAL ENSURE THE ELECTRICAL SUPPLY MATCHES THE KETTLE'S REQUIREMENTS AS STATED ON THE RATING LABEL. A cord and plug are supplied with the unit. Simply plug the unit into any grounded outlet rated for a minimum of 10 amps. WARNING: Electrical Grounding Instructions. This unit is equipped with a three-prong (grounding) plug for your protection against shock
Cleveland KGL-25, CARE AND CLEANING Cooking equipment must be cleaned regularly to maintain its fast, efficient cooking performance and to ensure its continued safe, reliable operation. The best time to clean is shortly after each use (allow unit to cool to a safe temperature). WARNINGS ➩ Do not use detergents or cleansers that are chloride based or contain quaternary salt. ➩ Do not use a metal bristle brush or scraper. ➩ Steel wool should never be used for cleaning the stainless steel. ➩ Unit should never be cleaned with a high pressure spray hose. ➩ Do not leave water sitting in unit when not in use. Stagnant Water High Pressure Spray Hose Steel Pads Wire Brush & Chloride C
Cleveland KGL-25, ITEM NO. PART NO. DESCRIPTION QTY. 1. KE00099 ADJUSTABLE FOOT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. KE51723-1 SAFETY VALVE (50 PSI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 3. PPRREESSSSUURREE GGAAUUGGEE KE000714-4 FOR UNITS BUILT PRIOR TO FEBRUARY 2005 . . . . . . . . . . . . . . . . . . . . . . . . .1 KE50429-5 FOR UNITS BUILT AFTER JANUARY 2005 . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 5. KE529773 LID FOR GEAR BOX . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cleveland KGL-25, PROBLEM: KGL-25 Kettle Won't Heat Does red light come on when unit is first turned on? Does red light go off shortly after unit is turned on? Yes Add water to jacket of Kettle. With the potentiometer set at 10, is 12 VDC at the coil of the relay? No Yes Is 16 VAC measured across Pins 9 and 10 on the controller? No Yes Is 16 VAC at the secondary side of the transformer? No Replace the on/off switch (toggle or rotary). Yes Is there 115 VAC to the primary of the transformer? No Replace the transformer. Yes Supply115 VAC to the ke
Cleveland KGL-25, ITEM NO. PART NO. DESCRIPTION QTY. 1. KE00099 ADJUSTABLE FOOT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 2. KE01928-2 COMPONENT MOUNTING PLATE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . .1 (see COMPONENT MOUNTING PLATES) 3. FA20006 MACHINE SCREW NUT (10-24) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 4. FA32006 TOOTH LOCK WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 5. KE54991-1 LID (COMPONENT BOX) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 6. KE54991-2 LID (SIDE B
Cleveland KGL-25, ITEM NO. PART NO. DESCRIPTION QTY. 1. KE54897-1 MANIFOLD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. KE54890-1 IGNITION GUARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 3. FA11144 SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 4. KE54881-1 BOTTOM COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RESERVOIR FILL PROCEDURES The kettle's water level must be maintained at the proper level. Under normal operating conditions, the sealed water reservoir should never require the addition of water. If the red "low water" light comes on during use (while the kettle is in an upright position), the water level has reached a critically low level. The low water prot
Cleveland KGL-25, SE95052 Rev. 3 Operators Manual Installation, Operation & Service Gas 25 Gallon Kettle MODELS: KGL-25 KGL-25-T KGT-25-T KGT-25 1333 East 179th St., Cleveland, Ohio, U.S.A. 44110 Phone: (216) 481-4900 Fax: (216) 481-3782 Visit our web site at www.clevelandrange.com Clev elan d ™ Enodis
6 8 5 4 3 2 1 7 OPERATING INSTRUCTIONS ITEM # DESCRIPTION FUNCTION 1. Tilt Wheel (tilting models only) Used for tilting the kettle. 2. Vacuum/Pressure Gauge Indicate steam pressure in PSI inside steam jacket as well as vacuum in inches of mercury. 3. Pressure Relief Valve This valve is used to vent the kettle and in the unlikely event there is an excess steam b
Cleveland KGL-25, OPERATING THE KETTLE DO NOT ATTEMPT TO OPERATE THIS APPLIANCE DURING A POWER FAILURE. KEEP APPLIANCE AND AREA FREE AND CLEAR OF COMBUSTIBLES. DO NOT LEAN ON OR PLACE OBJECTS ON KETTLE LIP. SERIOUS INJURY COULD RESULT IF KETTLE TIPPED OVER, SPILLING HOT CONTENTS. 1. Before turning kettle on, read the Vacuum/Pressure Gauge (2). The gauges needle should be in the green zone. If the needle is in the "VENT AIR" zone, refer to the Kettle Venting Instructions. Any air that may be present will increase cooking times. Once heated, the kettle's normal maximum operating pressur
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