Emerson Copeland Scroll SZV32 Installation, Operation & Maintenance Manual
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Emerson Copeland Scroll SZV32, Dual-Compressor Module Material Data Safety Sheet 32 2006SSD-75 R4 (10/10) Dual-Compressor Module Material Data Safety Sheet 33 2006SSD-75 R4 (10/10) a.6 fire aNd explosioN hazards Flash Point (by Cleveland Open Cup) 320-530°F (160-276°C) Flammable Limits Not established Auto-Ignition Temperature No data HMIS Ratings Health 0 Flammability 1 Reactivity 0 NFPA Ratings Not established Extinguishing Media Dry chemical; CO 2 foam; water spray (fog) Unusual Fire and Explosion Hazards None Spe
Emerson Copeland Scroll SZV32, 20 2006SSD-75 R4 (10/10) Dual-Compressor Module Maintenance RIGHT SIDE VIEW 4.5 Adding and Removing Oil Oil is drained from the system through the Schrader valves on the Compressor suction ttings, rst-stage oil separator and oil cooler (see Figure 15 on page 21). 4.5.1 Topping Off the Oil Level See 4.4 - Oil Capacity and Type on page 19 before adding oil. Also refer to 4.2 - Maintenance Tools on page 18 for information about the tools used in this procedure. NOTE Adding oil through the Sch
Emerson Copeland Scroll SZV32, 21 2006SSD-75 R4 (10/10) 20 2006SSD-75 R4 (10/10) Dual-Compressor Module Maintenance 4.5.2 Changing the Oil These procedures describe how to drain oil from the system and to replace the oil after draining. Figure 15 Adding or Draining Oil Draining Oil Under normal operation, the Compressor and oil circuit remain under pressure when the Compressor is turned off. This pressure can be used to drain most of the oil. It is also possible to use the gas supply pressure to force oil out of the Compressor Module.
Emerson Copeland Scroll SZV32, 25 2006SSD-75 R4 (10/10) 24 2006SSD-75 R4 (10/10) Dual-Compressor Module Troubleshooting 24 2006SSD-75 R4 (10/10) 5.0 troubleshootiNg This section offers tips for troubleshooting. 5.1 Troubleshooting Guide Refer to Table 4 for recommended solutions to typical problems. Table 4 Troubleshooting Problem Recommended Actions Low Inlet Gas Pressure Fault • Closed gas inlet valve. • Restricted or insufcient gas supply. • Blocked inlet lter/screen (located internally on the Compressor Module inlet block). High Oil Temperature Fault • Blocked air ow across oil cooler. • Ensure cooling
8 2006SSD-75 R4 (10/10) Dual-Compressor Module Installation 2.5 Process and Instrumentation Diagrams (P&IDs) Figure 5 Compressor Module Gas and Oil Flow Diagram and Safety Shutdowns PI 002 TE 002 TS 002 TSHH 002 PI 003 EX-04 BPV-01 SEP-01 TCV-03 FL-05 PS 002 PSHH 002 PS 001 PSLL 001 480V J.B. SEP-02 Module Limits Gas Suction 1-1/2" -NPT Gas Discharge 1"
Emerson Copeland Scroll SZV32, Dual-Compressor Module Important Safety Information 1 2006SSD-75 R4 (10/10) Dual-Compressor Module Compressor Module Nomenclature iv 2006SSD-75 R4 (10/10) importaNt safety iNformatioN This manual contains important instructions for installation, operation and maintenance of your Copeland Scroll ® Compressor Module. WARNING The Compressor Module must be installed ONLY in systems that have been designed by qualied engineering personnel. The system must conform to all applicable local and national regulations and safety standards. These instructions are intended to assist in the installation and operation of the Compressor Mo
Emerson Copeland Scroll SZV32, 15 2006SSD-75 R4 (10/10) 14 2006SSD-75 R4 (10/10) Dual-Compressor Module Operation 14 2006SSD-75 R4 (10/10) 3.0 operatioN 3.1 Initial Startup - Compressor Module The following inspections should be made on initial startup—-typically, by the Packager—and after long periods of storage. • Verify acceptable pre-startup conditions using the checklist in 3.1.1 - Pre-Startup Checklist. • Start the Compressor Module, then perform the checks in 3.1.2 - Post-Startup Checklist. 3.1.1 Pre-Startup Checklist Perform these checks BEFORE starting the Compressor Module: MAIN POWER Check for the following conditions: ___ 1. Motor type is correct for the application, either V
Emerson Copeland Scroll SZV32, Dual-Compressor Module TABLE OF CONTENTS i 2006SSD-75 R4 (10/10) TABLE OF CONTENTS Compressor module NomeNClature ............................................................................................. iv importaNt safety iNformatioN .......................................................................................................1 1.0 iNtroduCtioN ......................................................................................................................3 1.1 The Com
Emerson Copeland Scroll SZV32, 5 2006SSD-75 R4 (10/10) Dual-Compressor Module Installation 2.0 iNstallatioN 2.1 Installation Guidelines 2.1.1 Required Component—Inlet Gas Scrubber An appropriate inlet gas scrubber is REQUIRED to remove liquids from the gas prior to compression. If there is potential for liquid slugging, a suitable trap must be installed to prevent liquid from ooding and damaging the Compressor. NOTE Failing to use an appropriate inlet gas scrubber to remove liquids from the gas prior to compression can cause ooding and damage the Compressor. 2.1.2 General Installation Guidelines Follow these general gu
Emerson Copeland Scroll SZV32, Dual-Compressor Module Compressor Module Nomenclature iv 2006SSD-75 R4 (10/10) Compressor module NomeNClature Model Max Delivery Pressure (PSIG) Max Flow (MCFD) Drive HP High Press Switch Setting (PSIG) Low Press Switch Setting High Temp Setting °F (°C) Oil Thermal Bypass Valve Setpoint °F (°C) Gas Bypass Valve Module Weight (Lbs.) Dual Scroll Units SZO56C1A-EDE-110 150 260 30 215 0.75 PSIG (52 mbarg) 240 (116) 200 NO 625 SZO44C1A-EDE-140 190 200 30 215 0.75 PSIG (52 mbarg) 240 (116) 200 NO 625 SZO44C1A-EDE-244
Emerson Copeland Scroll SZV32, 7 2006SSD-75 R4 (10/10) 6 2006SSD-75 R4 (10/10) Dual-Compressor Module Installation TOP VIEW FRONT VIEW SIDE VIEW BOTTOM VIEW 2.4 Installation Clearance and Dimensions Allow sufcient clearance on all sides for service access, especially for gas and electrical connections at the rear of the Compressor Module. Check applicable national and local electrical codes. Cooling air ow is back to front—from the gas connection end to the oil cooler end. Do not block or restrict the cooler fans or oil cooler. Refer to Figure 4 for the dimensions of the Compressor Module. Figure 4 Compressor Module Dimensions, in. (mm)
13 2006SSD-75 R4 (10/10) 12 2006SSD-75 R4 (10/10) Dual-Compressor Module Installation Code Description 1 Control Techniques VFD,* 30 HP 2 24VDC power supply ** 3 PLC or other control for inputs from Compressor Module 4 480V 3-phase input *** 5 Overload protection device, 2 required Notes * VFD on Variable Speed Drive models. ** All other components supplied by Packagers. ***
10 2006SSD-75 R4 (10/10) Dual-Compressor Module Installation RED Blue White Yell ow +24VDC DC common No connection feedback 0-10VDC speed signal 2.6.2 Oil Cooler Fan Control The Compressor Module temperature is controlled by managing module oil ow and temperature. The module’s precise temperature control is critical to system performance and equipmen
Emerson Copeland Scroll SZV32, Dual-Compressor Module Technical Support and Service Dual-Compressor Module Technical Support and Service 26 2006SSD-75 R4 (10/10) 27 2006SSD-75 R4 (10/10) 6.0 speCifiCatioNs Table 7 Compressor Module Specications General Information Inlet pressure range Approximately -.75 to 25 psig Outlet pressure range 70 to 275 psig (depends on model—see page iv) Mechanical Description Module weight Approximately 660 lb. (300kg) Suction connection 1.5” NPT Discharge connection 1.0” NPT Sound level Approximately 75 dBA @ 1 m, 60 dBA @ 10 m Vibration 3 mil at 60 Hz Minimum cold start ambient temperature 1,4 Compressor -20°F
Emerson Copeland Scroll SZV32, 18 2006SSD-75 R4 (10/10) Dual-Compressor Module Maintenance Back-seating control valve Oil pump, piston type, high pressure Designed to operate up to 250 psig Filter wrench Alternate product: Strap lter wrench Charging hose 60" (1524mm) Extension hose with valve 6" (152mm) 4.2 Maintenance Tools Figure 14 shows the tools needed for maintenance of the Compressor Module. Contact the Packager to obtain a maintenance tool kit. These are typical air conditioning and refrigeratio
Emerson Copeland Scroll SZV32, Dual-Compressor Module Technical Support and Service Dual-Compressor Module Technical Support and Service 28 2006SSD-75 R4 (10/10) 29 2006SSD-75 R4 (10/10) Compressor Module Horsepower Selection Chart Module Model Number: SZV32C1A-EDE-150 Configuration Suction Press (PSIG) MCFD Max Flow/HP as a function of discharge pressure at maximum flow rate (Note 1) 150 175 200 225 250 275 One Module Package 0 MCFD 50 49 HP 18 19 10 MCFD 87 86 85 84 83 81 HP 19 21 23 25 27 30 25 MCFD 144 142 141 139 139 137 HP 21 23 25 27 29 31 50 241 238 236 233 232 23 25 27 30 32 65 304 297 295 291 291 24 26 28 31 33 Two Module Package 0 100 98 37 39 10 174 172 170 168 166 162 38 42 46 50 54 6
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