Emerson VSG Manual
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Emerson VSG, 16 Installation PIPING Before installing piping, the compressor inlet and outlet ports should be inspected to ensure no dirt is present. Piping should be supported so that no piping loads are transmitted to the compressor casings. All piping should be inspected for cleanliness before installation. As each pipe is connected to the com- pressor, the coupling alignment should be checked to ensure that no alteration has taken place. If alignment has altered, the compressor is being strained and the piping supports must be adjusted. It is not
80 MODEL NUMBER ITEM DESCRIPTION VSG 1551 thru VSG 2101 QTY VPN 900 GATEROTOR TOOLS (901, 910, 911, 912, 913, 914, 915, 916 & 917). 1 A25205E 901 GATEROTOR STABILIZER SET (901A, 901B, 901C & 901D). 1 A25699A Replacement Tools
Emerson VSG, 85 Shaft Seal MODEL NUMBER ITEM DESCRIPTION ALL VSG 301-401 ALL VSG 501-701 QTY VPN QTY VPN * SHAFT SEAL KIT Viton Kit 219, 230, & 260. 1 KT709DG 1 KT709AG 219 SHAFT SEAL. 1 A 1 A 230 OIL SEAL. 1 2930C 1 25040A 244- TEFLON SEAL 1 25939A 1 25939A 252- RETAINER RING 1 2928M 1 2928M 260 O-RING 1 2176U 1 2176F 261 O-RING. (205 Only) 1 2176AE n/a NOTE * Not pictured. A Sold only as kit. - See recommended spare parts lists for complete assembly.
Emerson VSG, 31 COMPRESSOR INSPECTION The Vilter Single Screw Compressor is designed for long periods of trouble free operation with a mini- mum of maintenance. However, a yearly inspection is recommended so any irregular wear is noted and rectied. At this time, the bearing oat is measured for the main rotor and gate rotors. The following are the procedures used in measuring the main rotor and gate rotor bearing oat. BEARING CHECK CAUTION When taking the measurements, do not exceed 300 to 500 Lbs. of force at point of contact or damage may result to the bearings A)
87 Main Rotor, Slide Valve Cross Shafts & End Plate Models VSG301-401 Counter Clockwise ONLY MODEL NUMBER ITEM DESCRIPTION VSG 301 VSG 361 VSG 401 QTY VPN QTY VPN QTY VPN 201 MAIN ROTOR ASSEMBLY. 1 A25226AB 1 A25226AA 1 A25226AC 203 OIL BAFFLE ASSEMBLY (1) 217, (1) 244, (1) 248, (1) 249, (1) 252. 1 A25942AA 1 A25942AA 1 A
Emerson VSG, 77 MODEL NUMBER ITEM DESCRIPTION VSG 1551 THRU VSG 2101 QTY VPN GASKET AND O-RING KIT; 1 KT710D 504 FLANGE SET 513, 514 & 547. 1 A25190C 504 FLANGE SET 513A, 514A & 547 ECON-O-MIZER PORT. 2 A25190D 512 MANIFOLD GASKET. 1 25676A 513 FLANGE OIL. 1 12477C 513A FLANGE ECON-O-MIZER. 514 FLANGE GASKET OIL. 1 11323F 514A FLANGE GASKET ECON-O-MIZER. 518 SUCTION FLANGE GASKET. 1 25199D 519 DISCHARGE FLANGE GASKET. 1 25199C 530 O-RING 2 2176J 538 PIPE PLUG 3/4” MPT. 3 2606A 540 DOWEL PIN. 2 2868K 542 PIPE PLUG 3/4” MPT. 1 13163
Emerson VSG, 48 D) Locate and remove the socket head plugs above the slide valve carriage attachment bolts. Re- move the bolts located under the plugs. E) The slide valve carriage may now be removed. On newer carriages there is a threaded hole in the back of the slide valve carriage to aid in its removal. Use a threaded tip slide hammer to aid in the removal of the carriage. Note: Slide Valves may be re-positioned to aid in removal of assembly. INSTALLATION OF SLIDE VALVE CARRIAGE AS- SEMBLIES A) Position the slide valves to the center of the car- riage. Place the slide valve assembly i
Emerson VSG, 84 Part totals indicated are for one gate rotor assembly, dual gate machines will require double the components. MODEL NUMBER ITEM DESCRIPTION VSG 501 VSG 601 VSG 701 QTY VPN QTY VPN QTY VPN 100 SUPPORT ASSEMBLY 110 & 135B. 1 A26011BB 1 A26011BA 1 A26011BA 101 GATE ROTOR & DAMPER ASSEMBLY 111,120. 1 A26002BB 1 A26002BA 1 A26002BC 102 GATE ROTOR SUPPORT ASSEMBLY 100, 101, 119 & 130. 1 A26003BB 1 A26003BA 1 A26003BC SHIM PACK SET (2) 121, (2) 122, (1) 123, (1) 124. 1 A26035B 1 A26035B 1 A26035B 110 SUPPORT. 1 26030BB 1 260
Emerson VSG, 55 A. The Nord-Lock ® lock washer sets are used in many areas in both the VSG & VSSG screw compressors that require a vibration proof lock washer. B. The lock washer set is assembled so the course serrations that resemble ramps are mated together. C. Once the lock washer set is tightened down, it takes more force to loosen the bolt that it did to tighten it. This is caused by the washers riding up the opposing ramps. Service
Emerson VSG, 36 E) Remove plug on the thrust bearing housing. Loosen the socket head cap screw that is located underneath the plug. This secures the inner races of the thrust bearings to the spindle. F) Remove bolts that hold the thrust bearing hous- ing to the compressor. Insert two of the bolts into the threaded jacking holes to assist in removing the bearing housing from the compressor. When the housing is removed, there will be shims be- tween the spindle and thrust bearings. These control the clearance between the shelf and gate rotor blades. These must be kept with their respective parts for that side of the compressor. G) Remove the bolts f
Emerson VSG, 52 C) To remove the cross shafts, remove socket head bolts, clamp and spacers from both sides. VSG 751-2101 compressors cross shafts. VSSG 291-601 compressors cross shafts Volume control cross shaft. Capacity control cross shaft. D) Drive the roll pins from pinion gear from one side. Remove pinion gear. Slide the cross shaft with the remaining pinion gear or spacers out of the opposite side. Repeat the procedure for the remaining cross shaft. Service INSTALLATION OF CAPACITY OR VOLUME CROSS SHAFTS A) To reassemble either set of capacity or volume ratio slide valve racks, install the cross shaft with the pinion gear onto the back plate, place the
Emerson VSG, 47 INSPECTION OF SLIDE VALVE ASSEMBLIES IN THE COMPRESSOR Prepare the compressor for servicing. A) Remove the gate rotor access covers. Using a mirror and ashlight, visually inspect the slide valve carriage through the gas bypass opening. Look for any signicant signs of wear on the slide valve carriage. B) To check the clearance of the slide valve clamps, the gate rotor support must be removed. Refer to removal of the gate rotor support. C) Using a feeler gauge, inspect the clearance be- tween capacity and volume slide valve clamps and slide valve carriage through the gas bypass op
Emerson VSG, 63 Tandem Shaft Seal SHAFT DIAMETER DESCRIPTION 2.25” 2.5” 2.875” QTY VPN QTY VPN QTY VPN TANDEM SHAFT SEAL 1 25713A 1 25713A 1 25713A 1 25713B 1 25713B 1 25713B
Emerson VSG, 17 OIL FOR SINGLE SCREW COMPRESSORS Due to the need for adequate lubrication, Vilter rec- ommends only the use of Vilter lubricants, designed specifically for Vilter compressors. With the extensive research that has been performed, we are able to of- fer specific lubricating oils. Use of oil not specified or supplied by Vilter will void the compressor warranty. Installation TESTING SYSTEM FOR LEAKS Vilter equipment is tested for leaks at the factory. One the most important steps in puttin
Emerson VSG, 65 MODEL NUMBER ITEM DESCRIPTION VSSG 451 VSSG 601 VSG 751 VSG 901 VSG 1051 VSG 1201 VSG 1551 VSG 1851 VSG 2101 QTY PART# QTY PART# QTY PART# QTY PART# QTY PART# QTY PART# QTY PART# QTY PART# QTY PART# 201 ROTOR ASSY 1 A25168BB 1 A25168BA 1 A25168CB 1 A25168CA 1 A25168DB 1 A25168DA 1 A25168EB 1 A25168AE 1 A25225EE (DOES NOT INCLUDE SHIM PACK #207) 207 SHIM PACK 1 A25177B 1 A25177B 1 A25177C 1 A25177C 1 A25177D
Emerson VSG, 51 DISCHARGE MANIFOLD INSTALLATION A) Install (2) guide rods to position the discharge manifold. Install a new manifold gasket and the discharge manifold. Install the dowel pins and bolts, tighten manifold bolts to the recom- mended torque value. B) On VSG 751-2101 and VSSG 291-601 compres- sors install the discharge spool or elbow be- tween the discharge manifold and oil separator with new gaskets. When installing the discharge elbow tighten the bolts to the correct torque on the manifold ange rst before tightening the separator ange bolts. Install the drain plug in the bottom of the discharge manifold. C) On VSG 301-70
Emerson VSG, 12 VSG Package Requirements Process Gas Circuit 1. Suction Gas Stop/Check Valve - The VSG com- pressor requires a manually operated stop valve on the suction line to the compressor to allow for isolating the compressor package from process gas. Also, a check valve is required in the suction line to limit reverse rotation of the compressor on shutdown. 2. Suction Line Strainer - Vilter strongly recom- mends the use of an inline suction gas strainer to protect the VSG compressor from foreign material which may enter the co
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