Emerson VSG Operation Manual
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Emerson VSG, 38 VSG/VSSG • Compact Logix PLC Manual •Vilter/Emerson • 35391CL Diagnostics Force Output To force an output, a user with high level access must be logged on first. Without sufficient access, the out- puts display without force buttons. Touch the Logon button or Set button to prompt the Logon screen. At the Logon screen, enter the user name (case sensitive) then the user’s password (case sensitive) then press the <-| enter button. The currently logged in user’s name displays on the Logon screen, on the Logon button (on the main menu and on the Se
Emerson VSG, 24 VSG/VSSG • Compact Logix PLC Manual •Vilter/Emerson • 35391CL Compressor Alarm and Trip · Low Suction Pressure Setpoints 1&2 – This is the low suction pressure safety. This safety is active in both temperature and pressure control modes. An alarm or trip will be active on a drop in suction pressure below the setpoint value. · High Discharge Pressure Setpoints 1&2 This is the high discharge pressure safety. The alarm or trip will be active on a rise in discharge pressure above the setpoint value. · Low Suction Temperature – This is the lowest allowable Suction temperature. The compres- sor will not be allowed to run if the Suction Tempera
Emerson VSG, 25 VSG/VSSG • Compact Logix PLC Manual •Vilter/Emerson • 35391CL Compressor Setpoints and Alarms · Prelube Oil Pressure – This is the low Prelube Oil Pressure safety. The Trip will be active if the compressor is in Pre-lube and the Oil Pressure drops below the set-point value. · Low Oil Pressure – This is the Low Oil Pressure Safety. The Alarm and Trip will occur if the Oil Pressure drops below the set-point(s) value. · High Filter Differential Pressure – Start – This is the High Filter Differential Pressure (at compres- sor Start) Safety. The Alarm and Trip will occur if the Oil Differential Pressure (
Emerson VSG, 17 VSG/VSSG • Compact Logix PLC Manual •Vilter/Emerson • 35391CL From the Main screen, touch the Setup button. After entering an authorized user name and password, the screen pictured below will appear. Pressure units,Temperature units and Suction/ Discharge Pressure control configurations are list selectable. To choose a configuration from a list: 1.) Touch the list. 2.) Touch the Up or Down Arrow to move the green cursor “>” along side of the desired configura- tion. 3.) Touch the Enter button. This will highlight- green the chosen configuration. Set Up Screen Touch Here
47 VSG/VSSG • Compact Logix PLC Manual •Vilter/Emerson • 35391CL 8.2 Disconnect electrical leads at actuator. 8.3 Remove four cap screws that fasten the actuator to the valve mounting bracket. 8.4 Lift the actuator off the valve stem. 8.5 Rotate the actuator to the desired position. 8.6 Slide actuator down on the valve stem. 8.7 Secure th
Emerson VSG, 9 VSG/VSSG • Compact Logix PLC Manual •Vilter/Emerson • 35391CL Oil Cooler Fan Control (Selectable Control Optional) Increase Speed Decrease Speed Unit Start 30 sec delay Yes Yes Oil Cooler outlet temp > set pt? Oil Cooler outlet temp < set pt? NoNo Oil Temperature Control Valve Modulate valve Modulate valve Unit Start 30 sec delay Yes Yes Oil injection temp > set pt? Oil injection temp < set pt? No No PID Control PID Control Operational Flow Charts
Emerson VSG, 20 VSG/VSSG • Compact Logix PLC Manual •Vilter/Emerson • 35391CL At the bottom of the Main screen touch the Menu button to bring up the screen shown in Figures below. Use this screen to navigate to the other setpoint screens contained within the program. Each screen has a help button to describe the function of the screen. There are several buttons that are common for all menu screens: Return to Menu – This button always returns you to the Menu screen Log On – The user is allowed to view data at all screen levels but cannot edit data until a
Emerson VSG, 57 VSG/VSSG • Compact Logix PLC Manual •Vilter/Emerson • 35391CL Slide Valve Actuator Theory of Operation Slide Valve Actuator Theory of Operation The slide valve actuator is a gear-motor with a posi- tion sensor. The motor is powered in the forward and reverse directions from the main computer in the control panel. The position sensor tells the main computer the position of the slide valve. The main computer uses the position and process information to decide where to move the slide valve next. The posit
Emerson VSG, 39 VSG/VSSG • Compact Logix PLC Manual •Vilter/Emerson • 35391CL Instrument Calibration To calibrate, a user with high level access must be logged on first. Without sufficient access, the raw input values and calibrated values display without “Calibrate” buttons. Touch the Logon button or Set button to prompt the Logon screen. At the Logon screen, enter the user name (case sensitive) then the user’s password (case sensitive) then press the <-| enter button. The currently logged in user’s name displays on the Logon screen, on the Logon button (on the main menu and on the Setup screen. Once a user with sufficien
43 VSG/VSSG • Compact Logix PLC Manual •Vilter/Emerson • 35391CL Instrument Calibration Temperatures All RTDs are 100 ohm Pt and are scaled as such via hard-coded configuration in the PLC input module. The Raw T Reading is defined as the scaled value from the RTD input module. Set the Offset to zero unless required otherwise. The offset value adds to the raw temperature reading scaled v
Emerson VSG, 66 VSG/VSSG • Compact Logix PLC Manual •Vilter/Emerson • 35391CL The trend analysis screens display historic data of the last 300,000 records of analog values. Trend Charts The following historical chart periods are available by touching the buttons along the right side of the screen: 3 minutes, 15 minutes, 30 minutes, 1 hour, 2 hours, 6 hours, 12 hours, 1 day, 2.5 days, 5 days. * Back button: Displays chart of previous period. For example, if the current 1 hour period is displayed and the time is 11AM, pressing the Back button will display the logged data from 9AM to 10AM. Forward button: Displays the chart of the next
5 VSG/VSSG • Compact Logix PLC Manual •Vilter/Emerson • 35391CL Important Note ................................................................................................. 3 VSG/VSSG STANDARD VILTER WARRANTY STATEMENT ...................................... 6 Operational Flow Charts ...................................................................................
Emerson VSG, 30 VSG/VSSG • Compact Logix PLC Manual •Vilter/Emerson • 35391CL Setpoints on this screen: · Suction Pressure On/Off – The compressor will automatically cycle ON and OFF at the setpoints entered. Suction Pressure On/Off control is only active if the Compressor Control Via Suction Pressure option is selected on the Setup screen. If a compressor shutdown is desired on a suction pressure drop and a manual reset is required, set the OFF value below the Low Suction Pressure Safety Trip value. This will shut down the unit and a reset
Emerson VSG, 27 VSG/VSSG • Compact Logix PLC Manual •Vilter/Emerson • 35391CL · Filter Differential Pressure Safety Changeover – This timer bypasses the Hi Run Filter Differen- tial Pressure setting during start, to allow the Hi Start Filter Differential Pressure to protect against High Filter Differential during start. Af- ter the timer has cycled, the Hi Run Differential Pressure Safety is active. · Low Oil Separator Level Bypass Timer – This timer bypasses the low oil level switch for mo- mentary drops in the oil level. If the switch is still open after the Low Oil Separator Level Bypass Timer has timed out,
46 VSG/VSSG • Compact Logix PLC Manual •Vilter/Emerson • 35391CL 3.0 Initial Position 3.1 With the electrical power to the valve de-energized, the valve is set to its initial position by ensuring that the ball is in the closed position and that the actuator indicator displays CLOSED. 3.2 When the electrical power to the valve is energized, the valve should rotate to f
Emerson VSG, 28 VSG/VSSG • Compact Logix PLC Manual •Vilter/Emerson • 35391CL Compressor Control Setpoints From the Menu screen, press the Compressor Control setpoints button. The compressor control setpoints screen will be shown. These screens enable the operator to view and adjust settings that affect compressor control. From the Setup screen, the operator can choose the method or mode of compressor control: Compressor Control Via: 1. Discharge Pressure 2. Suction Pressure 3. Process Temperature Control Once the method is chosen, the appropriate setpoints are then displayed on the Compressor Control Setpoints screen. The compres
Emerson VSG, 37 VSG/VSSG • Compact Logix PLC Manual •Vilter/Emerson • 35391CL 8. Max Speed Detect: Setting for PLC program detection of maximum speed. This setting will not limit the speed of the VFD. Generally, this setting is useful only when sequencing of multiple devices is used. 9. Minimum Speed: This is the minimum speed that the PLC will send to the VFD. This is active in Manual Mode and in Auto Mode. Adjustment Limit: This is the maximum amount of change in speed per adjustment. If the Calculated Adjust- ment is greater than the Adjustment Limit value, the PLC output
Emerson VSG, 44 VSG/VSSG • Compact Logix PLC Manual •Vilter/Emerson • 35391CL Optional Temperature Transducers can be used in place of standard RTDs. Confirm the “mA Reading” value (the raw mA value at the analog module) us correct and stable. If not already done, set the Minimum mA to 4.00 If not already done, set the Maximum mA to 20.00 Set the Minimum Temperature to the actual minimum temperature at 4mA as marked on the transducer. Set the Maximum Temperature to the actual maximum temperature at 4mA as marked on the transducer. Set the Of
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