Falcon SSG1.5KRM-1 Owner's Operating Manual
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Falcon SSG1.5KRM-1, 8.0 MAINTENANCE All SSG Series UPS requires very little maintenance. The batteries are located inside user replace- able packs containing (4) CSB XTV1272 or equivalent, sealed, VRLA, maintenance-free,lead-acid batteries. Batteries must be kept recharged to prevent excessive self-discharging, which may result in their premature failure. The UPS will continuously recharge the batteries when plugged in and turned on. 1. The UPS and Battery Care Keep the area around the UPS clean and dust free. If the area around the UPS becomes very dusty, clean the area and the UPS with a vacuum cleaner. To a
Falcon SSG1.5KRM-1, CAUTION When the UPS is in Normal On-line mode, pressing the bypass button once will put the UPS into Bypass Mode. While in bypass, should the utility power become unavailable, the UPS output will turn off and the UPS will shut down. Once the unit is in Bypass Mode operation, pressing this button again will force UPS back to on-line mode operation. 5.0 UPS OPERATION OPERATING MODES (LCD models only, LED models are self-explanatory) The following outlines the UPS status for each mode of operation as displayed by the LCD. NORMAL ON-LINE MODE OPERATIO
Falcon SSG1.5KRM-1, NOTE! DURING SHUT DOWN, DO NOT PRESS ANY BUTTON SINCE UPS MIGHT BE RE-ENERGIZED AND DELIVER POWER TO ITS OUTPUT UNEXPECTEDLY. 6.0 UPS SETUP, CONFIGURATION & PROGRAMMING The following section describes how to reconfigure the internal UPS setup options, by using the Setup, Configuration & Programming Mode. The setup options include: The UPS output voltage, enabling or disabling Green Mode and output Segment Control operational mode settings. CAUTION Never change the voltage settings when the UPS is ON and powering any connected loads. How To Place the UPS Into Setup/Configuration Mode To place the UPS into configuration mode: press the "Function/Test" and "
Falcon SSG1.5KRM-1, OWNER'S OPERATING MANUAL SSG Series TM Rackmount Industrial-Grade UPS Plus ® Uninterruptible Power Supply Models: SSG1.5KRM-1 - 1.5kVA, 1050W, 120Vac, -20ºC - 55ºC (-4ºF to 131ºF) Operation SSG1.5KRM-2 - 1.5kVA, 1050W, 230Vac, -20ºC - 55ºC (-4ºF to 131ºF) Operation SSG2.2KRM-1 2.2kVA, 1540W, 120Vac, -20ºC - 55ºC (-4ºF to 131ºF) Operation SSG2.2KRM-HW 2.2kVA, 1540W, 120Vac, -20ºC - 40ºC (-4ºF to 104ºF) Operation SSG2.2KRM-2 - 2.2kVA, 1540W, 230Vac, -20ºC - 55ºC (-4ºF to 131ºF) Operation SSG3KRM-1 3kVA, 2100W, 120Vac, -20ºC - 55ºC (-4ºF to 131ºF) Operation SSG3KRM-HW 3kVA, 2100W, 120Vac, -20ºC - 40ºC (-4ºF to 104ºF) Operation SS
Falcon SSG1.5KRM-1, 9.0 TROUBLESHOOTING Audible Alarms The SSG Series UPS features audible alarm codes to alert the user of potential problems. Please refer to the following table to identify and resolve alarms and the conditions causing the alarms. 33
Falcon SSG1.5KRM-1, © 2010 Falcon ® Electric, Inc. All rights reserved. Falcon ® and the Falcon Electric logo are registered trademarks of Falcon Electric, Inc. All other brand names and trademarks are the property of their respective owners. The information and specifications stated in this document are subject to change without notice. 08-13-2010 Falcon Electric, Inc. - 5106 Azusa Canyon Rd. - Irwindale, CA 91706 - 800.842.6940 Fax 626.962.7720 www.falconups.com - email: [email protected] SSG Series TM Industrial-Grade UPS PLUS ® 1.5kVA - 3kVA 39 Model Number SSG1.5KRM-1 SSG1.5KRM-2 SSG2.2KRM-1 SSG2.2KRM-2 SSG3KRM-1 SSG3KRM-2 Nominal VA 1500 2200 3000 Electrical Input Nominal AC V
Falcon SSG1.5KRM-1, FCC Considerations Note: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installatio
Falcon SSG1.5KRM-1, 38 FALCON ELECTRIC, INC. NEW PRODUCT LIMITED WARRANTY Limited Warranty: Falcon warrants that this product will be free from defects in materials and workmanship for a period of two years from the date of shipment by Falcon. Procedures: Any defective product must be returned to Falcon. No product can be returned without first obtaining a Return Material Authorization (RMA) number from Falcon. Falcon will repair, replace or refund the purchaser price, at Falcon’s sole discretion, for any defective product that is returned to Falcon with an RMA number. For defective product returned within 30 days of shipment, Falcon will pay for shipping costs to and from its service center. For defect
Falcon SSG1.5KRM-1, BIT 0 ;DC BUS voltage over high flag BIT 1 ;soft start fault flag BIT 2 ;inverter voltage over high flag BIT 3 ;inverter voltage over low flag BIT 4 ;output current over high flag BIT 5 ;battery voltage over high flag BIT 6 ;low DC bus voltage flag BIT 7 ;inverter voltage feedback error flag Warning: Upon experiancing errors Bit, 0, Bit 1, Bit, 2, Bit 3, Bit 6 and Bit 7 errors the UPS must be immediately turned off and the Falcon service department contacted. Attempting to turn the UPS back on may result in furter damage to its internal electroni
Falcon SSG1.5KRM-1, 4.0 DISPLAY & CONTROLS The diagram below shows the basic functions of the front panel for all SSG Series 1.5-3kVA UPS models. Indicators and Icons located on the LCD models LED display: Green Mode: The bulb icon is displayed continuously when the Green Mode function is enabled. It will be flashing when the UPS has switched to Green Mode due to the UPS output load decreasing to less than 3% of the total UPS output rating. The UPS is shipped with the Green Mode disabled. See Green Mode setting
Falcon SSG1.5KRM-1, Lithium-Ion Batteries SSG1.5KRM-1-LI and SSG1.5KRM-2-Li models are equipped with optional internal Lithium-Ion- Phospate Batteries. In comparison with VRLA (valve regulated sealed lead-acid) batteries which weigh 6 lbs. each, the Lithium-ion batteries weigh 1.8 lbs each while supplying almost twice the battery runtime as the same model equipped with VRLA batteries. CAUTION: If not handeled or disposed of properly Lithium-Ion batteries are extremely dange- rious. Lithium-Ion-Phosphate batteries must be recycled - never dispose of the batteries in a land-fill or trash. Caution: Should a model SSG1.5KRM-1-LI or SSG1.5KRM-2-LI UPS require shipment by air transporati
Controls (all models): The primary front panel user controls consist of one input circuit breaker and three push-buttons: The switch located to the right of display is the main input circuit breaker and controls the connection of utility power to the UPS and its internal battery charger. . The three buttons located to the left of the LCD display are for primary manual control
5. ** Securing hardware, slide rails and rail extensions are sold separately. Contact Falcon Electric for these additional options and any assistance needed.** 6. Attach the two mounting brackets to the rack's mounting rails. The brackets allow adjustment of up to eight inches of the slide assembly mounting position, front-to-back, on the rack-mounting rails.
The supplied Falcon RS-232 interface cable pin designations are as follows: The computer RS-232 Port settings should be set to the following: Remote Emergency Power Off (REPO) A two-pin REPO connector is located on the rear panel of the UPS. The connector is shipped with a jumper wire installed, to facilitate the normal operation of the UPS in the event an REPO connection is not
Falcon SSG1.5KRM-1, 7) Never Apply a Short Circuit Across The Batteries as Personnel Injury, Fire or Explosion May Result. 8) DANGER ---- NEVER ATTEMPT TO CONNECT AN EXTENDED BATTERY BANK CONTAINING VRLA LEAD-ACID BATTERIES TO A UPS CONTAINING INTERNAL LITHIUM-ION-PHOSPHATE BATTERIES. 8
Falcon SSG1.5KRM-1, SSG2.2KRM-X, SSG3KRM-X Standard and SSGR, SSGR-1 Extended Battery Module Replacements 1. To replace the battery packs inside an extended battery module, unplug the connected battery cable from UPS and battery module. 2. Loosen and remove the screws from the battery module front panels. Remove both front panels from the module as shown above. 3. Lay the panels and screws aside for reassembly. 4. Loosen and remove the screws of battery stop plates. Lay them aside for reassembly. 5. Grasp the battery pack(s), and pull them out of the front of each side of the modu
Falcon SSG1.5KRM-1, Battery Bank Installation Procedure The battery modules have been designed to be placed on one side of the UPS as shown below. 1. Visually inspect the battery module for any freight damage. Report damage to the carrier and Falcon Electric immediately. 2. Use the mounting feet to secure the unit and to prevent them from tipping over. One additional set of mounting feet base extensions ships with each battery bank. 3. Turn off the battery disconnect switch and connect the supplied battery bank cable to the UPS connector located on the rear of the battery bank. Next connect the other end of the cable to the batter
Falcon SSG1.5KRM-1, Troubleshooting Guide Prior to attempting any troubleshooting, always verify the UPS battery fuse is installed and the input voltage, input plug and wiring are correct. Please refer to the table below and attempt to solve the problem prior to contacting Falcon Service. 35
Falcon SSG1.5KRM-1, How to Enable or Disable Green Mode (Function Bit 2) To Enable: 1. Press the "Function/Test" and “Set/Alarm Silence" buttons at same time and hold them for one second. The unit will sound one beep and then enter the Configuration Mode. 2. Press the "Function/Test" button two times to move the dot from function BIT 0 to function BIT 2 (The Green Mode function). 3. Press the "Set/Alarm Silence" button to enable (NO DOT ) BIT 7. (The reverse of other feature enable
Falcon SSG1.5KRM-1, Battery Module Installation: 1. Mount the battery module directly above or below the UPS or battery module in the equipment rack. 2. Verify the battery disconnect is in the off postion. 3. Remove the battery inteconnect connector cover plate located on the module rear panel. 4. Connect the battery cable to the newly installed battery module. Next, connect the other end of the cable to the UPS. 5. If the an extended module is being installed, verify all battery module battery disconnect switches are turned to the “off” position. Two battery interconnect connectors are provided on e
14 UPS Model EXTENDED BATTERY BANK (EBM) OPTIONS UPS Battery Bus Voltage Number of parallel battery strings BACKUP TIME (1) (Models With & Without Charger EXTENDED BATTERY BANK (EBM) OPTIONS (With Internal Battery Charger) BATTERY BANK DIMENSIONS (Inches) Extended Battery Bank Model Number # Of Battery Banks Recharge Time in Hours (to 90%) (2) Weight (lbs.) Exten
Falcon SSG1.5KRM-1, SSG2.2KRM-1 & SSG3KRM-1 Rear Panel Layout 26 Contact Closure Interface Card Option (New UA88374-SSG) Replaces UA88374 Note: This card installs into the Communicaitons Option Slot JUMPER SETTINGS J1 through J7 = 1-2 DB-9 configured for Green cable (Default) J1 through J7 = 2-3 DB-9 configured for standard RS-232 cable Note: J1-J7 must be all configured 1-2 or 2-3, or UPS and PC may be damaged. J9 Summery Alarm - 1-2 Normally Closed (Default), 2-3 Normally Open J10 Low Battery = 1-2 Normally Closed, 2-3 Normally Open (Default) J12 Model Selection = 1-2 XG & SSG Models, 2-3 IG & SVR-Pro-2 Model
Falcon SSG1.5KRM-1, 7.0 COMMUNICATIONS All SSG Series UPSs are provided with the following communication ports: * RS-232 port with standard DB-9F serial port connector. * USB port supporting the connection of a standard USB interface cable. * One advanced communications option slot is provided on the rear panel of the UPS. Unless an advanced communications option board has been previously purchased and installed, the port will be covered with a small cover plate. This plate will be secured with screws. CAUTION : NEVER INSTALL OPTION CARDS THAT HAVE NOT BEEN SUPPLIED BY FALCON ELECTRIC OR ARE FOR ANOTHER FALCON MODEL WITHOUT CONSULTING WITH�
Falcon SSG1.5KRM-1, IMPORTANT SAFETY INSTRUCTIONS, SAVE THESE INSTRUCTIONS RETAIN THIS USER MANUAL! This manual contains important instructions which must be followed during the installation, operation and maintenance of the SSG Series UPS, battery banks, options and batteries. Please read all instructions before operating this equipment and save this manual for future reference. All of the models presented herein are designed for installation and use in a temperature controlled environment, free of contamination. This UPS operates from util
Falcon SSG1.5KRM-1, SSG UPS Features. ...... 3 SSG Series Double-Conversion On-line UPS Block Diagram. . . 3 Important Safety Instructions (READ FIRST) . . . 4 Chapter 1. Introduction Manual Overview. . .... 5 Brief SSG Overview.. .... 5 Load Segment Control. ..... 5 Remote Emergency Power Off .... 5 RS-232 & USB . . . . . 5 Communications Expansion Slot. .... 5 Chapter 2. SSG UPS Circuit Descriptions Input FIlter. ...... 6 Power Factor Correction. .... 6 DC/DC converter. . . . . . 6 DC/AC inverter .... . 6 Battery packs . . . . . 6 Battery charger. . . . . . 6 Manual bypass
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