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Toshiba 48-1250 A Instruction Manual

Toshiba 48-1250 A Manual Online:

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Toshiba 48-1250 A User Manual
Toshiba 48-1250 A User Guide
Toshiba 48-1250 A Online Manual

Text of Toshiba 48-1250 A User Guide:

  • Toshiba 48-1250 A, TD - Series - 22 - TD Series Digital Solid State Soft Starter 48 - 1250A 5.5.2 Starting Mode The TD is capable of several different starting modes, but is set from the factory for the most common applications. A second ramp profile is available for use should you need it but unless wired to do so, the TD defaults to Ramp 1. This section describes functions for Ramp 1, with references to function numbers that do the same thing for Ramp 2 if required. Refer to Appendix 2 for a detailed description of the differences in Ramp Profiles and their uses. F010 = Ramp Profile Selection Factory Setting = 1 Range = 1 - 4 This Function selects the type of Ramp Profile desired. Ramp p

  • Toshiba 48-1250 A, SAFETY WARNING SAFETY CODES Toshiba motor control is designed and built in accordance with the latest applicable provisions of NEMA and the National Electrical Code. Installations must comply with all applicable state and local codes, adhere to all applicable National Electric Code (NFPA 70) standards and instructions provided in this manual. HAZARDOUS VOLTAGE will cause severe injury, death, fire, explosion and property damage. • Turn off and lock out Primary and Control Circuit Power before servicing. • Keep all panels and covers securely in pla

  • Toshiba 48-1250 A, TD - Series - 18 - TD Series Digital Solid State Soft Starter 48 - 1250A 5.4.4 Kick Start Mode Functions 5.4.5 Decel Mode Functions 5.4.6 Protection Features Fn Group Function Adjustment Range Setting Increments Factory Setting Section F025 Deceleration Ramp 0=Disabled / Coast to Stop 1=Enabled (except in event of OL Trip) 2=Enabled (continued Decel on OL Trip) 1 0 (Disabled) 5.5.5 F026 Begin Decel Level (BDL) 0 - 100 % 1% 60% 5.5.5 F027 Decel Shut Off Voltage 0 to (BDL minus 1)% 1% 30% 5.5.5 F028 Decel Ramp Time 1 - 60 Seconds 1 second 10 se

  • Toshiba 48-1250 A, TD - Series - 5 - TD Series Digital Solid State Soft Starter 48 - 1250A 2.5 Mounting and Cleaning When drilling or punching holes in the enclosure, cover the electrical assembly to prevent metal filings from becoming lodged in areas which can cause clearance reduction or actually short out electronics. After work is complete, thoroughly clean the area and reinspect the unit for foreign material. Make sure there is sufficient clearance (six inches) all around the unit for cooling, wiring and maintenance purposes. To maximize effective a

  • Toshiba 48-1250 A, TD - Series - 20 - TD Series Digital Solid State Soft Starter 48 - 1250A 5.4.10 Fault History and Run Time 5.5 Function Descriptions The unit is set at the factory with typical starting characteristics that perform well in most applications. Note: Customer must program motor FLA (F001) for unit to operate. 5.5.1 Motor and Overload Function Descriptions F001 = Motor FLA Factory Setting = 0 Range = 50 - 100% of Unit Max. Current. Set the value of this function to the motor nameplate Full Load Amps (FL

  • Toshiba 48-1250 A, TD - Series - 14 - TD Series Digital Solid State Soft Starter 48 - 1250A 5.3 Display Modes There are three modes of display: the Status Display mode, the Program mode, and the Fault mode. 5.3.1 Status Display Mode The Status Display Mode displays three phase motor current information and the thermal capacity remaining. Status mode: • [0000.] The initial display on power up is four digits and the decimal. This indicates the motor current for Phase A of the motor. • [0000] Scroll up to display four digits only (no decimal). This indicates the motor current for either

  • TD - Series - 21 - TD Series Digital Solid State Soft Starter 48 - 1250A F002 = Service Factor Factory Setting = 1.0 S.F. Range = 1.00 - 1.30 Set value according to the Service Factor (SF) data provided on the motor’s nameplate. This value affects several protection features so it must be accurate. Setting the SF too high may result in motor damage in overload conditions. Settin

  • Toshiba 48-1250 A, TD - Series - 3 - TD Series Digital Solid State Soft Starter 48 - 1250A 1.2 Specifications and Performance Features Cont’d Phase Currents 0 - 9999 Amps, Phase A, B, or C Remaining Thermal Capacity 0 - 100% of available motor thermal capacity Elapsed Time 0 - 1,000,000.0 hours, non resetable Run Cycle Counter 0 - 10,000,000 run commands non resetable Lockout Time Values Remaining time of any enabled lockout timer Fault Codes Abbreviated fault codes, indicating trip and operating mode Fault History Last 3 fa

  • Toshiba 48-1250 A, TD - Series - 8 - TD Series Digital Solid State Soft Starter 48 - 1250A 3.1.3.b Automatic Reset If Automatic Reset is necessary, change from Manual Reset to Automatic Reset by using Function F005. (See Section 5 for details). In this mode, a 3-wire control circuit will be capable of restart when the TD Series has reset itself after the cool down period. Two-wire control systems may restart without warning when Auto Reset is selected. Extreme caution should be exercised. To prevent automatic restarting wit

  • Toshiba 48-1250 A, TD Series Digital Solid State Soft Starter 48 - 1250A Chapter 1: Introduction .....................................................1 1.1 General 1.2 Specifications and Performance Features Chapter 2: Installation....................................................... 4 2.1 Receiving and Unpacking 2.2 Location 2.3 Initial Unit Inspection 2.4 Warning 2.5 Mounting and Cleaning 2.6 Power Terminal Wire Range and Tightening Torque 2.7 Dimensions Chapter 3: Motor Overload Protection ...........................7 3.1 Solid State Overload Protection 3.2 NEMA Class Trip Curves Chap

  • TD - Series - 13 - TD Series Digital Solid State Soft Starter 48 - 1250A 5.1 Introduction It is best to operate the motor at its full load starting condition to achieve the proper time, torque and ramp settings. Initial factory settings are set to accommodate general motor applications and provide basic motor protection. Advanced features must be enabled via program

  • Toshiba 48-1250 A, TD - Series - 4 - TD Series Digital Solid State Soft Starter 48 - 1250A 2.1 Receiving and Unpacking Upon receipt of the product you should immediately do the following: • Carefully unpack the unit from the shipping carton and inspect it for shipping damage (if damaged, notify the freight carrier and file a claim within 15 days of receipt). • Verify that the model number on the unit matches your purchase order. • Confirm that the ratings sticker on the unit matches or is greater than the motor’s HP and current rating. 2.2 Location Proper location of the TD Series is necessary to achieve specified performance and normal operation lifetime. The TD Ser

  • Toshiba 48-1250 A, TD - Series - 9 - TD Series Digital Solid State Soft Starter 48 - 1250A Note: Factory default setting is Class 10 for both Start and Run Overload Protection C lass 30 C l ass 2 5 C l ass 2 0 C l ass 1 5 C l ass 1 0 C l ass 5 MFLA Tim e in Seco n ds TD Series Overload Trip Curves

  • Toshiba 48-1250 A, TD - Series - 17 - TD Series Digital Solid State Soft Starter 48 - 1250A 5.4 The TD Function List 5.4.1 Motor FLA, Service Factor and Overload Protection Functions 5.4.2 Starting Mode Functions 5.4.3 Jog Mode Functions Note 1: Current percentages are based on Motor Full Load Amps (FLA) as entered in F001. Fn Group Function Adjustment Range Setting Increments Factory Setting Section F001 Motor Nameplate FLA Motor FLA must be programmed for proper unit operation. 50-100% of starter Max. Amp rating Upper limit of range automatically adjusts downward as Service Factor is increased 1 amp 0 (Starter disabled until set to FLA) 5.5.1 F002 M

  • Toshiba 48-1250 A, TD - Series - 12 - TD Series Digital Solid State Soft Starter 48 - 1250A 4.2.6 Fault Signal An optical AC switch triac driver is used for fault indication. This signal energizes with the fault LED. The optical output is rated for 240 VAC, 50 mA (maximum). 4.2.7 Resetting Faults To reset faults, press the RESET key on the keypad. 4.2.8 Enabling the Jog Function Closing TB4 Pins 1 and 2 will enable the Jog feature. The Jog feature can be used for tasks such as lining up machines for blade or bit changes or inching belts along to check tracking.

  • Toshiba 48-1250 A, TD - Series - 15 - TD Series Digital Solid State Soft Starter 48 - 1250A Viewing a Function’s Set Value (See Example) NOTE: If password protection has been enabled, operator will need to obtain password access before function settings can be changed. [0000.] Indicates that Phase A is drawing no current. Press the Fn key. [F001] Indicates that this is (function 001) Motor FLA. To view the F001’s value, press Read Enter. [0306] Indicates that the programmed motor FLA is 306 Amps. Press the Fn key to ret

  • Toshiba 48-1250 A, TD - Series - 16 - TD Series Digital Solid State Soft Starter 48 - 1250A Setting Motor FLA and Overload Class During Start (See Example) 5.3.3 Fault Mode The Fault Display Mode provides information to the operator when a fault occurs or when the operator wishes to review fault history. Refer to Section 7 for details. Fault codes are three-digits in length and are displayed in alpha characters. The first and second characters (reading left to right) are the initials for the applicable English-language fault name. The third or right-most character can be either A, C, or D to denote when the fault occurred. A denotes Acceleration. C denotes Constant speed. D denotes Decel. Reading Fault Co

  • Toshiba 48-1250 A, TD - Series - 2 - TD Series Digital Solid State Soft Starter 48 - 1250A 1.2 Specifications and Performance Features Cont’d Note 1: Enabled via programming Two Stage Electronic Overload Curves Starting: Programmable for Class 5 through 30 Run: Programmable for Class 5 through 30 when "At-Speed" is detected. Overload Reset (Note 1) Manual (default) or automatic Retentive Thermal Memory Overload circuit retains thermal condition of the motor regardless of control power status. Unit uses real time

  • TD - Series - 6 - TD Series Digital Solid State Soft Starter 48 - 1250A 2.7 Dimensions TD CHASSIS (PANEL MOUNT) DIMENSIONS Overall Dimensions Mounting Dimensions Model Number (inches) (inches) AB CDEF TD005A - TD007A 16.5 10 10 15.9 9 0.28 TD008A 20 20.1 12 18.5 17.5 0.44 TD009A - TD010A 27 20.1 11.2 25.5 17.5 0.44 TD011A - TD013A 29.5 20.1 11.5 25.5 17.5 0.44 TD014A - TD015A 45 3

  • Toshiba 48-1250 A, TD - Series - 19 - TD Series Digital Solid State Soft Starter 48 - 1250A 5.4.7 Relays Note 2: Auxiliary relays can be programmed for any of the following operations. # 1 - Run / Stop (Signal) # 7 - Shunt Trip # 13 - Under Current Trip # 2 - At Speed / Stop (Signal) # 8 - OL Trip # 14 - Any Trip (# 5 - #13) # 3 - At Speed / End of Decel (SCRs Off) # 9 - OT Trip # 15 - Coastdown Time # 4 - Start / End of Decel # 10 - Short Circuit Trip # 16 - Starts Per Hour # 5 - Short SCR Trip # 11 - Current Imbalance Trip # 17 - Time Between Starts # 6

  • TD - Series - 1 - TD Series Digital Solid State Soft Starter 48 - 1250A 1.1 General The TD Series is a digitally programmable solid state reduced voltage soft starter. Its six SCR design features a voltage/current ramp with an anti-oscillation circuit for smooth load acceleration. The SCRs are sized to withstand starting currents of 500% for 60 seconds (compared to 350% for 30

  • Toshiba 48-1250 A, TD - Series - 7 - TD Series Digital Solid State Soft Starter 48 - 1250A Chapter 3 - Motor Overload Protection 3.1 Solid State Overload Protection The TD Series Starter provides true U.L. listed I 2 T Thermal Overload Protection as a built-in function of the main digital processor. For maximum protection it simulates the tripping action of a bimetallic overload relay, with the accuracy and repeatability of a digital control system, yet is adjustable over a wide range and can be easily programmed for different trip curves. 3.1.1 Thermal Memory The TD Series microprocessor uses a sophist

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