Frymaster Gas Cooker GBC Installation And Operation Manual

Text of Frymaster Gas Cooker GBC User Guide:

• Frymaster Gas Cooker GBC, 5-1 GAS COOKERS GSMS, GBC, AND GC INSTALLATION AND OPERATION MANUAL CHAPTER 5: OPERATOR TROUBLESHOOTING 5.1 Introduction This chapter provides a reference guide to the more common problems that may occur during the operation of this equipment. The troubleshooting guides in this chapter are intended to help you correct, or at least accurately diagnose, problems with the equipment. Although the chapter covers the most common problems reported, you may very well encounter a problem not covered. In such instances, the Frymaster Technical Service Department will

• Frymaster Gas Cooker GBC, 4-5 Gas Pressure Natural Lacq (G20) under 20 mbar 7 mbar Natural Gronique* (G25) under 25 mbar 12 mbar Propane (G31) under 37 mbar 22,2 mbar CE Standard for Burner Gas Pressure * Belgian G25 = 7,0 mbar Gas Pressure Natural 3.5" WC 0.87 kPa 8.718 mbar Propane 8.25" WC 2.05 kPa 20.55 mbar Non-CE Standard for Burner Gas Pressure 6. To adjust the burner gas pressure, remove the cap from the gas valve regulator and use a flat-tipped screwdriver to adjust the regulator to obtain the correct pressure. Non-CE Valve Earlier Model CE Valve Later Model CE Valve GAS VALVE REGULATOR CAP 7. Place the power switch (and the gas valve in non-CE cookers) in the OFF position.

• Frymaster Gas Cooker GBC, 4-3 4. Wrap the motor with plastic wrap to prevent water from entering it. Spray degreaser or detergent on the blower wheel and the blower housing. Allow it to soak for five minutes. Rinse the wheel and hous- ing with hot tap water, then dry with a clean cloth. Wrap the motor and wires with plastic wrap or a plastic bag. BLOWER HOUSING BLOWER WHEEL 5. Remove the plastic wrap from the blower motor assembly. Reassemble the blower motor assembly and blower housing. Reinstall the blower assembly in the cooker and reconnect the wires disconnected in Step 1. 4. Reinstall the blower shield or shield assembly. 5. Li

• 2-6 2.4 Connection to the Gas Line The GSMS/GBC/GC family of gas cookers has been approved for use with natural and propane (LP) gas. The cookers in this family have also received the mark for the countries and gas categories indicated in the accompanying table. CE Standard The nominal heat input (Qn) is 21kW except for AT, DE, LU and for category 3B/P under 50 mbar, which is 23kW. COUNTRIES

• Frymaster Gas Cooker GBC, 3-2 LOW WATER SENSING automatically closes the gas valve (thereby extinguishing the burner flame) if the water in the cookpot drops too low. When the water level in the cookpot is below the low-water sensor, such as when draining and cleaning the cookpot, the controller display will read LO. NORMAL WATER LEVEL SENSING, on units configured with the Autofill feature, automatically adds water during or after a cooking cycle if the water in the cookpot drops to a level lower than approximately 1¼-inch (32 mm) below the overflow drain. With this automatic filling feature, the water level does not have to be continuously monitor

• Frymaster Gas Cooker GBC, 2-7 The size of the gas line used for installation is very important. If the line is too small, the gas pressure at the burner manifold will be low. This may cause slow recovery and delayed ignition. Frymaster recommends the incoming gas supply line be a minimum of 1 ½” (38mm) in diameter. Refer to the chart below for the minimum sizes of connection piping. Gas Connection Pipe Sizes (Minimum incoming pipe size should be 1½” (38 mm)) Gas Single Unit 2-3 Units Natural ¾” (19 mm) 1”

• Frymaster Gas Cooker GBC, 2-4 2.3 Pre-Connection Preparations DANGER Do not connect cooker to gas supply before completing each step in this section. After the cooker has been positioned under the exhaust hood, ensure the following has been accomplished: 1. Adequate means must be provided to limit the movement of cookers without depending upon the gas line connections. If a flexible gas hose is used, a restraining cable must be connected at all times when the cooker is in use. The restraining cable and installation instructions are packed with the fl

• Frymaster Gas Cooker GBC, 1-2 In addition to the model number, serial number, and type of gas, please be prepared to describe the nature of the problem and have ready any other information that you think may be helpful in solving your problem. 1.3 Safety Information Before attempting to operate your unit, read the instructions in this manual thoroughly. Throughout this manual, you will find notations enclosed in double-bordered boxes similar to the one below. CAUTION boxes contain information about actions or conditions that may cause or result in a malfunction of your system. CAUTION Example of CAUTION box WARNING boxes contain information about actions or con

• Frymaster Gas Cooker GBC, DANGER IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE, OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY, OR DEATH. READ THE INSTALLATION, OPERATING, AND SERVICE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT. DANGER FOR YOUR SAFETY, DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE LIQUIDS OR VAPORS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE. DANGER POST IN A PROMINENT LOCATION THE INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS. THIS INFORMATION SHALL BE OBTAINED BY CONSULTING THE LOCAL GAS SUPPLIER. THIS EQUIPMENT IS TO BE INSTALLED IN COMPLIANCE WITH THE BASIC PLUMBING CODE OF THE BUILDING OFFIC

• Frymaster Gas Cooker GBC, 5-4 Problem Probable Causes Corrective Action A. Controller out of adjustment. A. Adjust controller in accordance with procedure in Chapter 4. B. Failed controller. Test: If another controller known to be working is available, substitute the working controller for the suspect controller. If the unit begins to fill, the controller has failed. B. Order replacement controller from FASC or distributor. WATER TEMPERATURE IS TOO LOW IN SIMMER MODE C. Open temperature probe or loose probe wire. C. Call FASC. BASKET LIFT MOVEMENT IS JERKY OR NOISY A. Lack of lubrication on basket lift rods. A. Lubr

• Frymaster Gas Cooker GBC, 5-6 5.4 Replacing the Controller 1. Disconnect the cooker from the electrical supply. 2. Remove the two screws in the upper corners of the control panel and swing the panel open from the top, allowing it to rest on its hinge tabs. 3. Disconnect the wiring harness from the back of the controller. 4. Disconnect the ground wire from the controller. Remove the control panel by lifting it from the hinge slots in the frame. 5. Follow the instructions that came with the replacement controller to dismount the failed controller from the control panel and install the new controller. 6. Reverse Steps 1 through 4 to

• 2-3 with all local codes. In CANADA, installation must conform to Standard CAN/CGA-B149.1 or CAN/CGA-B149.2, Installation Codes for Gas Burning Appliances and Equipment. In addition, installation must comply with all local codes. In AUSTRALIA, this appliance must be installed by an authorized person in accordance with these instructions, local gas and electrical regulations, and the

• Frymaster Gas Cooker GBC, 4-4 TYPICAL NON-CE BLOWER ASSEMBLY TYPICAL CE BLOWER ASSEMBLY 4.4 Adjusting the Burner Gas Pressure DANGER Frymaster recommends that ONLY qualified service personnel perform this task. 1. On Non-CE cookers, ensure that the gas valve knob is in the OFF position. 2. Remove the pressure tap plug from the gas valve assembly. Typical Non-CE Valve Assembly Typical CE Valve Assembly Pressure Tap Plug 3. Insert the fitting for a gas pressure-measuring device into the pressure tap hole 4. On NON-CE cookers only, place the gas valve in the ON position. 5. Place the power switch

• Frymaster Gas Cooker GBC, 1-4 QUALIFIED SERVICE PERSONNEL Qualified service personnel are those who are familiar with Frymaster equipment and who have been authorized by Frymaster Corporation to perform service on Frymaster equipment. All authorized service personnel are required to be equipped with a complete set of service and parts manuals, and to stock a minimum amount of parts for Frymaster equipment. A list of Factory Authorized Service Centers (FASC) was included with the cooker when shipped from the factory. Failure to use quali- fied service personnel will void the Frymaster Warranty on your equipment. 1.8 Shipp

• Frymaster Gas Cooker GBC, 3-1 GAS COOKERS GSMS, GBC, AND GC INSTALLATION AND OPERATION MANUAL CHAPTER 3: OPERATING INSTRUCTIONS 1 6 543210 7 8 9 1 Numeric Keypad 6 Skim Switch 2 Boil Mode Indicator 7 Timer Start Switch 3 Boil Mode Switch 8 Simmer Mode Switch 4 Power Switch 9 Simmer Mode Indicator 5 LED Display 10 Trouble Light 3.1 Introduction The Spaghetti Magic Controller allows the operator to specify a cook time in minutes and seconds, then initiate a cooking cycle. This controller is available in three configurations. The standard configuration has both automatic filling (Autofill

• 1-1 GAS COOKERS GSMS, GBC, AND GC INSTALLATION AND OPERATION MANUAL CHAPTER 1: GENERAL INFORMATION RETAIN AND STORE THIS MANUAL IN A SAFE PLACE FOR FUTURE USE 1.1 Applicability and Validity The GSMS/GBC/GC model family has been approved by the European Union for sale and installation in the following EU countries AT, BE, DE, DK, ES, FI, FR, GB, IE, IT, LU, NL, NO, PT, AND SE. This manual is ap

• Frymaster Gas Cooker GBC, i GAS COOKERS GSMS, GBC AND GC INSTALLATION AND OPERATION MANUAL TABLE OF CONTENTS CHAPTER 1: General Information 1.1 Applicability and Validity..................................................................................................1-1 1.2 Parts Ordering and Service Information ............................................................................1-1 1.3 Safety Information .............................................................................................................1-2 1.4 European Community (CE) Specific Information ........................................

• Frymaster Gas Cooker GBC, 5-3 Problem Probable Causes Corrective Action A. Dirty water level sensors. (If the water level sensors are dirty, the controller may not “know” the pot is full.) A. Remove the probe block cover and clean the sensors using a Scotchbrite™ or similar pad and a solution of detergent and water. B. Insufficient mineral content in water. (Pure water is not a conductor of electricity. The water level sensors actually sense impurities in the water, not the water itself.) B. Add ⅛-cup of baking soda to the water in the cookpot as the unit fills. DO NOT USE SA

• Frymaster Gas Cooker GBC, 1-3 delivers 80,000 BTUs (23.4 kW – 84.4, megajoules) to cook 10 pounds (4.5kg) of dry pasta per bulk basket. The cooker can also be used to reheat up to 12 10-ounce (0.28kg) packages of pre-cooked food at a time. The cookpot measures 18 x 24 x 8 inches (457 x 610 x 203 mm) and holds 2.7 gallons (48-liters) of water. Model Comparison: GSMS: The “Gas Spaghetti Magic System” consists of a gas cooker and rinse tank combination. The unit is equipped with a programmable controller that controls wat

• Frymaster Gas Cooker GBC, 3-3 2. On Non-CE units, turn the gas valve knob to the ON position (see illustration at right.) NOTE: CE gas valves do not have an ON/OFF knob. These valves will activate automatically when the controller power switch is placed in the ON position and the lower water level sensor is covered with water. The burners should light for several seconds and then go out. A few seconds later they should light again. This cycle will repeat about 10 times, at which time the burners should remain lit until the setpoin

• Frymaster Gas Cooker GBC, 3-4 3.2.3 Boiling Out the Cookpot To ensure that the cooker is free of contamination from manufacture, shipping, or handling during installation, the cookpot must be boiled out before first use. 1. Close the drain valve and fill the cookpot with a mixture of cold water and 1 cup of detergent. 2. Place the unit into operation (see Section 3.2.1). 3. Press the Simmer Mode switch and allow the solution to simmer for at least 1 hour. 4. After the solution simmers for 1 hour, turn the unit off and add cold water until the sol

• 2-8 4. It is recommended that the burner gas pressure be checked at this time by the local gas company or an authorized service agent. Refer to “Check Burner Pressure” in Chapter 4 of this manual for the proper procedure. The accompanying tables list the burner gas pressures for the various gas types that can be used with this equipment. Gas Pressure Natural Lacq (G20) u

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