DeVillbiss Air Power Company D26368 Operator's Manual

Text of DeVillbiss Air Power Company D26368 User Guide:

• 5- ENG D26368 HOW TO PREVENT IT WHAT CAN HAPPEN WARNING: Risk to Breathing WARNING: Risk of Electrical Shock HOW TO PREVENT IT WHAT CAN HAPPEN HAZARD HAZARD Your air compressor is powered by electricity. Like any other electrically powered device, If it is not used properly it may cause electric shock. Repairs attempted by unqualified personnel can result in serious injury or

• DeVillbiss Air Power Company D26368, 8- ENG D26368 GLOSSARY Become familiar with these terms before operating the unit. CFM: Cubic feet per minute. SCFM: Standard cubic feet per minute; a unit of measure of air delivery. PSIG: Pounds per square inch gauge; a unit of measure of pressure. Code Certification: Products that bear one or more of the following marks: UL, CUL, ETL, CETL, have been evaluated by OSHA certified independent safety laboratories and meet the applicable Underwriters Laboratories Standards for Safety. Cut-In Pressure

• 3- ENG D26368 IMPORTANT SAFETY INSTRUCTIONS Save these instructions Improper operation or maintenance of this product could result in serious injury and property damage. Read and understand all warnings and operation instructions before using this equipment. HAZARD WARNING: Risk of explosion or fire How To Prevent It What Could Happen It is normal for electrical contacts wi

• DeVillbiss Air Power Company D26368, 14- ENG D26368 OPERATION Description of Operation Become familiar with these controls before operating the unit. On/Auto/Off Switch: Turn this switch ON to provide automatic power to the pressure switch and OFF to remove power at the end of each use. Pressure Switch: The pressure switch automatically starts the motor when the air tank pressure drops below the factory set “cut-in” pressure. It stops the motor when the air tank pressure reaches the factory set “cut-out” pressure. Safety Valve: If the pressure switch does not shut off the air compressor at its “cut-out” pressure setting, the safety valve will protect against high pressur

• DeVillbiss Air Power Company D26368, 23- ENG D26368 Regulator will not shut off air outlet. Damaged regulator Replace PROBLEM CAUSE CORRECTION Motor will not run. Fuse blown, circuit breaker tripped. 1. Check fuse box for blown fuse and replace as necessary. Reset circuit breaker. Do not use a fuse or circuit breaker with higher rating than that specified for your particular branch circuit. 2. Check for proper fuse. You should use a time delay fuse. 3. Check for low voltage conditions and/or proper extension cord. 4. Disconnect the other electrical appliances from circuit or operate the

• DeVillbiss Air Power Company D26368, 2- ENG D26368 TABLE OF CONTENTS SAFETY GUIDELINES-DEFINITIONS . . . . . . . . . . . . . . . . . . . . . . . . . .2 IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . .2-7 ON-RECEIPT INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 GLOSSARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 DUTY CYCLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 ACCESSORIES . . . . . . . . . . . . . . . . . .

• DeVillbiss Air Power Company D26368, 18- ENG D26368 SERVICE AND ADJUSTMENTS Unit cycles automatically when power is on. When doing Maintenance, you may be exposed to voltage sources, compressed air or moving parts. Personal injuries can occur. Before performing any Maintenance or repair, unplug the compressor and bleed off all air pressure. ALL MAINTENANCE AND REPAIR OPERATIONS NOT LISTED MUST BE PERFORMED BY TRAINED SERVICE TECHNICIAN. Before servicing: ● Unplug or disconnect electrical supply to the air compressor. ● Bleed tank of pressure. ● Allow the air compressor to cool. Air Compressor Pump Intake and Exhaust Valves Once a year have a Trained Service Technician check the air compressor pu

• DeVillbiss Air Power Company D26368, 15- ENG D26368 Drain Valve: The drain valve is located at the base of the air tank and is used to drain condensation at the end of each use. Cooling System (not shown): This compressor contains an advanced design cooling system. At the heart of this cooling system is an engineered fan. It is perfectly normal for this fan to blow air through the vent holes in large amounts. You know that the cooling system is working when air is being expelled. Air Compressor Pump (not shown): Compresses air into the air tank. Working

• DeVillbiss Air Power Company D26368, 7. Unscrew the check valve (turn counterclockwise) using a 7/8” open end wrench. Note the orientation for reassembly. 8. Using a screwdriver, carefully push the valve disc up and down. NOTE: The valve disc should move freely up and down on a spring which holds the valve disc in the closed position; if not the check valve needs to be cleaned or replaced. 9. Clean or replace the check valve. A solvent, such as paint or varnish remover can be used to clean the check valve. 10. Apply sealant to the check valve threads. Reinstall the check valve (turn clockwise). 11. Replace the pressure release tube. Tighten n

• DeVillbiss Air Power Company D26368, Assembly for “Horizontal” units Tools Required for Assembly 1 - 9/16” socket or open end wrench 1 - 3/8” socket or open end wrench 1 - 1/2” socket or open end wrench 1. (if equipped) To make installation easier, submerge handle grip into warm soapy water. Remove handle grip from soapy water and slide onto handle. 2. Insert the handle inside the compressor saddle and line up the two bolt holes on each side. 3. Install the four screws, two on each side. 4. Tighten securely. It will be necessary to brace or support one side of the outfit when installing the wheels because the compressor will have a tendency to tip. 5. Attach wheels with sho

• DeVillbiss Air Power Company D26368, 9- ENG D26368 ASSEMBLY Assembly for “Pancake” units Tools Required for Assembly 1 - 3/8” socket or nut driver 1. Carefully place unit on side opposite of controls. 2. Using a 3/8 inch socket or nut driver remove the screws attaching the unit to the shipping pallet. NOTE: These screws will be used to install the rubber feet. 3. Attach the rubber feet to the unit’s legs using the screws removed in step 2. NOTE: Units will have three or four feet. NOTE: Flat side of rubber feet goes against unit legs. 4. Tighten snug or until rubber foot begins to compress

• DeVillbiss Air Power Company D26368, 6- ENG D26368 HOW TO PREVENT IT WHAT CAN HAPPEN WARNING: RISK OF BURNS Touching exposed metal such as the compressor head or outlet tubes, can result in serious burns. Never touch any exposed metal parts on compressor during or immediately after operation. Compressor will remain hot for several minutes after operation. Do not reach around protective shrouds or attempt maintenance until unit has been allowed to cool. HOW TO PREVENT IT WHAT CAN HAPPEN WARNING: RISK FROM MOVING PARTS Never operate the compressor with guards or covers which are damaged or removed. Moving parts such as the pu

• DeVillbiss Air Power Company D26368, Air Compressor Permanently Lubricated ● Portable OPERATOR’S MANUAL SAFETY ● ASSEMBLY ● OPERATION ● MAINTENANCE ● STORAGE ● TROUBLESHOOTING ● ESPAÑOL ● FRANÇAIS D26368 Rev. 0 4/30/02 Read Operator’s Manual. Do not operate equipment until you have read this Operator’s Manual for Safety, Assembly, Operation, and Maintenance Instructions. Register your product on line at www.devap.com

• DeVillbiss Air Power Company D26368, 17- ENG D26368 MAINTENANCE Customer Responsibilities Daily or after each use Before each use ● ● Yearly ● 1 1- more frequent in dusty or humid conditions Check Safety Valve Drain Tank Air Filter Unit cycles automatically when power is on. When performing maintenance, you may be exposed to voltage sources, compressed air, or moving parts. Personal injuries can occur. Before performing any maintenance or repair, disconnect power source from the compressor and bleed off all air pressure. Air compressor pump intake and exhaust valves ● Frequently NOTE: See “Operation” section for the location of controls. To

• DeVillbiss Air Power Company D26368, 4- ENG D26368 WARNING: Risk of Bursting Air Tank: The following conditions could lead to a weakening of the tank, and result in a violent tank explosion and could cause property damage or serious injury. How To Prevent It What Could Happen WARNING: Risk from Flying Objects HOW TO PREVENT IT WHAT CAN HAPPEN The compressed air stream can cause soft tissue damage to exposed skin and can propel dirt, chips, loose particles, and small objects at high speed, resulting in property damage or personal injury. Always wear ANSI Z87.1 approved safety glasses with side shields when using the compressor.

• 22- ENG D26368 PROBLEM CAUSE CORRECTION It is normal for “some” pressure drop to occur. If there is an excessive amount of pressure drop when the accessory is used, adjust the regulator following the instructions in the “Description of Operation” paragraph in the “Operation Section. NOTE: Adjust the regulated pressure under flow conditions (while accessory is being used)

• DeVillbiss Air Power Company D26368, 16- ENG D26368 How to Start: 1. Turn the On/Auto/Off lever to “AUTO” and allow tank pressure to build. Motor will stop when tank pressure reaches “cut-out” pressure. 2. Pull the regulator knob out and turn clockwise to increase pressure. When the desired pressure is reached push knob in to lock in place. The compressor is ready for use. NOTE: Always operate the air compressor in well-ventilated areas free of gasoline or other combustible vapors. If the compressor is being used to operate a sprayer DO NOT place near the spray area. Before Each Start-Up: 1. Place On/Auto/Off lever to “OFF”. 2. Pull regu

• DeVillbiss Air Power Company D26368, 7- ENG D26368 Review and understand all instructions and warnings in this manual. Become familiar with the operation and controls of the air compressor. Keep operating area clear of all persons, pets, and obstacles. Keep children away from the air compressor at all times. Do not operate the product when fatigued or under the influence of alcohol or drugs. Stay alert at all times. Never defeat the safety features of this product. Equip area of operation with a fire extinguisher. Do not operate machine with missing, broken, or unauthorized parts. HOW TO PREVENT IT WHAT CAN HAPPEN WARNING: RISK OF UNSAFE OPERATION Unsafe operation of your air compressor could lead

• DeVillbiss Air Power Company D26368, 10- ENG D26368 Rubber Feet Screw Nut Wheel Shoulder Bolt Assembly for “Vertical” units Tools Required for Assembly 1 - 9/16” socket or open end wrench 1 - 1/2” socket or open end wrench 1. Remove all packaging leaving the air compressor on the pallet. 2. Remove and discard the (4) screws holding the air compressor to the pallet. It may be necessary to brace or support one side of the air compressor when removing the pallet because the air compressor will have a tendency to tip. 3. Carefully remove the air compressor from the pallet. It will be necessary to brace or support one side of the outfit when installing the wheels because the compre

• DeVillbiss Air Power Company D26368, 24- ENG D26368 LIMITED WARRANTY DeVilbiss Air Power Company warrants to the original purchaser who uses the product in a consumer application (personal, residential or household usage) that all products covered under this warranty are free from defects in material and workmanship for one year from the date of purchase. All products covered by this limited warranty which are used in commercial applications (i.e., income producing) are warranted to be free of defects in material and workmanship for 90 days from the date of original purchase. Products covered under this warranty include air compressors, air tools, service parts, pressure washers, and generators. DeVilbiss Air Power C

• 20- ENG D26368 STORAGE Before you store the air compressor, make sure you do the following: 1. Review the "Maintenance" section on the preceding pages and perform scheduled maintenance as necessary. 2. Set the On/Auto/Off lever to “OFF”. 3. Turn the regulator counterclockwise and set the outlet pressure to zero. 4. Remove the air tool or accessory. 5. Pull ri

• DeVillbiss Air Power Company D26368, 13- ENG D26368 Extension Cords Using extension cords is not recommended. The use of extension cords will cause voltage to drop resulting in power loss to the motor and overheating. Instead of using an extension cord, increase the working reach of the air hose by attaching another length of hose to its end. Attach additional lengths of hose as needed. If an extension cord must be used, be sure it is: • a 3-wire extension cord that has a 3-blade grounding plug, and a 3-slot receptacle that will accept the plug on the product • in good condition • no longer than 50 feet • 12 gauge (AWG) or larger. (Wire size inc

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