GE SERIES B 480 Operation & User’s Manual
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INSTALLATION INSTRUCTIONS - continued GEH-7252 39 May 2003 g GE Capacitor & Power Quality Product s Figure 33 6 – 21 Amps, 480 VAC 60Hz Industrial Enclosures Terminal Locations FRONT VIEW See Figure 27 for Interconnection Diagram
GE SERIES B 480, INSTALLATION INSTRUCTIONS - continued GEH-7252 28 May 2003 g GE Capacitor & Power Quality Product s Figure 24 Cabinet-006 Note: For 5% filters rated 320 Amps to 482 Amps a separately mounted input reactor is required. Refer to Figure 16 for mounting dimensions.
GE SERIES B 480, GEH-7252 46 May 2003 GE Capacitor & Power Quality Product s g 7. START-UP Safety Precautions Before startup, observe the following warnings and instructions: WARNING Internal components of the filter are at line potential when the filter is connected to the utility. This voltage is extremely dangerous and may cause death or severe injury if you come in contact with it. WARNING After disconnecting the utility power, wait at least 5 minutes before doing any work on the filter connections. After removing power, allow at least five minu
GE SERIES B 480, INSTALLATION INSTRUCTIONS - continued GEH-7252 20 May 2003 g GE Capacitor & Power Quality Product s Figure 14 320 – 482 Amps, 480 VAC 60Hz Horizontal Mounting Outline Drawing All dimensions are in inches 480 VAC Matrix Filters rated 320 amps through 786 amps are constructed from a reactor assembly and a capacitor assembly. These assemblies are designed to be mounted vertically. The reactor assembly may be mounted above the capacitor assembly as shown in Figure 10 or the assemblies may be mounted separately as shown in Figure 11. The capacitor assembly should be located in the lowest tem
GE SERIES B 480, INSTALLATION INSTRUCTIONS - continued GEH-7252 41 May 2003 g GE Capacitor & Power Quality Product s Figure 35 52 – 128 Amps, 480 VAC 60Hz Industrial Enclosures Terminal Locations FRONT VIEW See Figure 27 for Interconnection Diagram
GE SERIES B 480, INSTALLATION INSTRUCTIONS - continued GEH-7252 17 May 2003 g GE Capacitor & Power Quality Product s NOTE: CAPACITOR ASSEMBLY MAY BE MOUNTED IN EITHER PLANE Figure 11 83 – 128 Amps, 480 VAC 60Hz Outline Drawing All dimensions are in inches REACTOR ASSEMBLY CAPACITOR ASSEMBLY
GE SERIES B 480, INSTALLATION INSTRUCTIONS - continued GEH-7252 33 May 2003 g GE Capacitor & Power Quality Product s Table 9 Capacitor Assembly Terminal Specifications Filter Rating (Amps) Capacitor Terminals NOTE: Two terminals per phase Wire Range (AWG) Terminal Torque (in lbs) 52 – 240 14–10 8 4–6 1/0 – 3 35 40 45 50 320 - 482 6-00 120 Figure 27 Filters Mounted in General Purpose NEMA 1, 2 & 3R Cabinets 6 – 786 Amps, 480 VAC 60Hz Interconnection Diagram
GE SERIES B 480, INSTALLATION INSTRUCTIONS - continued GEH-7252 36 May 2003 g GE Capacitor & Power Quality Product s Figure 30 21 – 52 Amps, 480 VAC 60Hz General Purpose Cabinet Terminal Locations TOP VIEW See Figure 26 for Interconnection Diagram
GE SERIES B 480, GEH-7252 12 May 2003 g GE Capacitor & Power Quality Product s 5. INSTALLATION INSTRUCTIONS Filter Installation Matrix Filters are supplied in the following mechanical configurations: Panel mounted assemblies Floor mounted general purpose NEMA 1, 2, & 3R cabinets Industrial style NEMA 1 cabinets with hinged doors. Panel mounted filters are designed for mounting in the vertical plane in the customer’s enclosure. Include the power dissipation of the filter along with all the other components located in the panel to determine the internal temperature rise and cooling requirements of the enclosur
GE SERIES B 480, INSTALLATION INSTRUCTIONS - continued GEH-7252 13 May 2003 g GE Capacitor & Power Quality Product s Mounting Dimensions And Outline Drawings For Panel Mounted Filters Follow Figure 7 6 – 21 Amps, 480 VAC 60Hz Outline Drawing All dimensions are in inches
GE SERIES B 480, TROUBLESHOOTING - continued GEH-7252 49 May 2003 GE Capacitor & Power Quality Product s g PROBLEM: Harmonic current distortion exceeds 8% on one or more phases at full load. Possible cause: On filters rated 52 amps and above, the capacitor assembly has not been connected. Solution: Check interconnection of capacitor assembly with reactor panel (Figure 26). Possible cause: A capacitor has failed. Solution: Inspect the tops of all capacitors for bowing. Replace failed capacitors. Possible cause: Solution Source impedance is less than 1.5%. Add a minimum 1.5% impedance line reactor to the filter input Possible cause: Solution Input source voltage harmonic distor
GE SERIES B 480, INSTALLATION INSTRUCTIONS - continued GEH-7252 38 May 2003 g GE Capacitor & Power Quality Product s Figure 32 320 – 786 Amps, 480 VAC 60Hz General Purpose Cabinet Terminal Locations FRONT VIEW See Figure 26 for Interconnection Diagram
GE SERIES B 480, GEH-7252 4 May 2003 g GE Capacitor & Po w er Quality Product s 3. MODEL NUMBER CODES 37GM (5 or 8) X X X X X X X X X X X Total Harmonic Current Distortion (THID) 5% or 8% THID Mechanical Configuration G = General Purpose NEMA 1 & 2 W= General Purpose NEMA 3R N = Industrial Style NEMA 1 Enclosure Size B CAB 17B or CAB-002 C CAB 20B or CAB-003 D CAB 30B or CAB-004 E CAB 42B or CAB-005 F CAB-006 Output Current Rating (i.e., 0044 is 44 amps) Voltage and Frequency A 208-240V, 60Hz B 240V, 50Hz C 380-415V, 50Hz D 480V, 60Hz E 600V, 60Hz Options Matrix Filter Designator
INSTALLATION INSTRUCTIONS - continued GEH-7252 22 May 2003 g GE Capacitor & Power Quality Product s Mounting Dimensions and outline drawings for floor mounted general purpose NEMA 1, 2 & 3R cabinets follow. Table 6 General Purpose Cabinets NEMA 1, 2, & 3R Filter Output Rating Amps. Cabinet Part Number 6 CAB-17B 8 CAB-17B 11 CAB-17B 14 CAB-17B 21 CAB-20B 27 CAB-20B 34 CAB-20
GE SERIES B 480, TROUBLESHOOTING - continued GEH-7252 50 May 2003 GE Capacitor & Power Quality Product s g PROBLEM: Harmonic current distortion exceeds 5% on one or more phases at full load. Possible cause: Solution Source impedance is less than 1.5%. Add a minimum 1.5% impedance line reactor to the filter input Possible cause: Solution Input source voltage harmonic distortion. Identify equipment causing harmonic voltage distortion and add filters as required or accept elevated THVD Possible cause: Solution: Line voltage unbalance exceeds 1%. Balance input line voltage to 1
GE SERIES B 480, INSTALLATION INSTRUCTIONS - continued GEH-7252 42 May 2003 g GE Capacitor & Power Quality Product s Figure 36 165 – 240 Amps, 480 VAC 60Hz Industrial Enclosures Terminal Locations FRONT VIEW See Figure 27 for Interconnection Diagram
GE SERIES B 480, GEH-7252 47 May 2003 GE Capacitor & Power Quality Product s g 3. Check that moisture has not condensed on the filter components. If moisture is present, do not proceed with startup until the moisture has been removed. 4. Disconnect the filter output from the drive. 5. Connect the filter to the utility. WARNING Use extreme caution to avoid contact with line voltage when checking for power. INJURY OR DEATH MAY RESULT IF SAFETY PRECAUTIONS ARE NOT OBSERVED. 6. Confirm that line voltage is present at the input terminals (A1, B1, C1) of the filter. 7. Confirm that line voltage is present at the output terminals (A2, B2, C2) of the filter. 8. Disconnect the f
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