GE FANUC 70 Series Operation & User’s Manual
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GE FANUC 70 Series, Contents vii GFK–0827 Series 90–70 Hot Standby CPU Redundancy User’s Guide – December 1993 Chapter 3 Configuration 27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuring a Hot Standby CPU Redundancy System 27 . . . . . . . . . . . . . . . . . Redundancy System Requirements 28 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Basic Redundancy System Setup 28 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Logicmaster 90 Configuration 28 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1 5GFK-0827 Chapter 1 Introduction Y Y C B T M R C M G B C 31 PRIMARY UNIT SECONDARY UNIT 30 B L O C K B L O C K S C A N N E R REMOTE DROP I O I O I O I O I O I O P S I O I O P S P S B T M G B C B L O C K I O I O I O I O I O I O I O I O P S P U C P U B R M RACK 0 RACK 1 RACK 0 I O I O I O I O I O I O I O I O P S RACK 6 LOCAL I/0 CAN BE IN RACKS 0 - 6 I O I O I O I O I O I
GE FANUC 70 Series, Contents xi GFK–0827 Series 90–70 Hot Standby CPU Redundancy User’s Guide – December 1993 Table 1. Capacities for Redundancy CPU, IC697CPU780 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table 2. Valid Operating Mode Selection 16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table 3. Expansion Memory Boards for CPU 780 18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table 4. Shared I/O Data Parameters 37 . . . .
GE FANUC 70 Series, 2 22 Series 90-70 Hot Standby CPU Redundancy User’s Guide – December 1993 GFK-0827 Bus Transmitter Module A Bus Transmitter Module (BTM), catalog number IC697BEM713, is required in both the Primary PLC CPU rack (rack 0) and the Secondary PLC CPU rack (rack 0) in a Hot Standby CPU Redundancy system. The BTM provides a path for Redundancy communications when connected to the Redundancy Communications Module (RCM). Each PLC system (Primary and Secondary) has a BTM and an RCM in rack 0. The BTM in one unit connects to the RCM in the other unit (or through a series or BRMs if expansion racks are in a system
GE FANUC 70 Series, 4 77GFK-0827 Chapter 4 Operation Fault Actions in a CPU Redundancy System Fault actions in the Hot Standby CPU Redundancy System are handled differently than those in a non-redundancy (Simplex) system. Whenever there is a ”ready” backup unit configured in the system, the fault actions in the active unit will not be those normally specified by the user. For an active unit with a ready backup, any fault which will cause a degradation in performance, or loss of control of I/O which does not caus
GE FANUC 70 Series, 1 4 Series 90-70 Hot Standby CPU Redundancy User’s Guide – December 1993 GFK-0827 I/O Systems for Hot Standby CPU Redundancy Systems Both Series 90-70 Local I/O and Genius I/O systems can be present in a Hot Standby CPU Redundancy control system. The two units are not required to have matching I/O systems. They may have different numbers of I/O racks, and different local I/O or option modules. Genius I/O System A Genius I/O system is the I/O system that is included in the redundancy system as shown below. The system can have multiple Genius I/O buses. Any Genius device can be placed on the bus (Genius blocks, Remote I/O Scanner, etc.). The Geni
GE FANUC 70 Series, 3 32 Series 90-70 Hot Standby CPU Redundancy User’s Guide – December 1993 GFK-0827 The detail screen of the currently configured CPU module is displayed. The following screen shows the CPU module detail screen for the currently displayed module. To select the CPU 780 Redundancy CPU module, press the cpu softkey (F1). A list of the available CPU modules is displayed with the currently selected CPU module highlighted in reverse video. Move the cursor to the line for the Redundant CPU (catalog number IC697CPU 780), as shown below, and press Enter. If the existing CPU configuration requires any modification for the redundant CPU configuration, an informative message will be displayed.
GE FANUC 70 Series, 1 12 Series 90-70 Hot Standby CPU Redundancy User’s Guide – December 1993 GFK-0827 Commonly Used Acronyms A list of acronyms used in this manual are defined for your convenience in the following table. Acronym Definition BRM Bus Receiver Module BSM Bus Switching Module BTM Bus Transmitter Module CPU Central Processor Unit EPROM Erasable Programmable Read Only Memory GBC Genius Bus Controller GHS Genius Hot Standby Redundancy GMR Genius Modular Redundancy HHM Hand Held Monitor LED Light Emitting Diode OI Operator Interface PLC Programmable
Contents vi GFK–0827 Series 90–70 Hot Standby CPU Redundancy User’s Guide – December 1993 Chapter 2 System Components 13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Redundancy CPU 13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CPU Architecture 14 . . . . . . . . . . . . . . . . . . . . . . . . . .
GE FANUC 70 Series, Contents viii GFK–0827 Series 90–70 Hot Standby CPU Redundancy User’s Guide – December 1993 Chapter 4 Operation 55 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section 1: System Operation 55 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power-Up Sequence of a Redundant CPU 55 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Incompatible Configurations 56 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Resynchronization of the Redundant CPU 57 . . . . . . . . . . . . . . . . . . . . . . . . . . . Hot-Standby Redundancy Contro
4 70 Series 90-70 Hot Standby CPU Redundancy User’s Guide – December 1993 GFK-0827 Where the Background Window Time is the time in milliseconds that you should set the background window timer. The other elements in the formula are described above in the calculation for words per sweep. The constants (F and C) are for the CPU 780. Background Window Time = 448 0 x (100 +
GE FANUC 70 Series, Preface iv Hot Standby CPU Redundancy User’s Manual - December 1993 GFK-0827 Series 90-70 PLC Reference Manual (GFK-0265). Reference manual which describes operation, fault handling, and Logicmaster 90-70 programming instructions for the Series 90-70 PLC. Series 90-70 Remote I/O Scanner User’s Manual (GFK-0579). Reference manual for the Remote I/O Scanner, which interfaces a drop containing Series 90-70 modules to a Genius bus. Any CPU capable of controlling the bus can be used as the host. This book describe
GE FANUC 70 Series, 4 56 Series 90-70 Hot Standby CPU Redundancy User’s Guide – December 1993 GFK-0827 4. System Configuration verified. 5. System interrogated and initialized. 6. Presence of other CPU detected and RCMs initialized. 7. Complete user program verification. 8. Synchronize with the Redundant CPU. When powering up the unit configured as the Secondary Unit in a Redundant system and no remote unit (the Primary Unit) is detected, the Secondary Unit will wait up to 15 seconds to see if the remote unit
GE FANUC 70 Series, 3 54 Series 90-70 Hot Standby CPU Redundancy User’s Guide – December 1993 GFK-0827 Press the Esc key twice to save the changes you have just made. This completes the process of converting a Primary PLC redundancy system configuration to a Secondary PLC redundancy system configuration. The differences between the Primary system and the Secondary system are: 1. The CPU module parameter Redund Type in a Primary system is PRIMARY and in a Secondary system is SECNDARY. 2. The Serial Bus Address (SBA) of a redundant GBC in a Primary system MUST be 31 and in a Secondary system MUST be 30. The Genius Bus Controller bus level display in a Secondary PLC redundancy system is as
GE FANUC 70 Series, Index 91 GFK-0827 Genius bus, multiple, 26 Genius I/O, bus controller, 24 Genius I/O system, 4 Grounding, programmer, 9 Guidelines for run disabled mode, 66 H Help text, redundancy error codes, 74 Hot standby CPU redundancy, 85 Hot standby cpu redundancy basic description of, 1 benefits of, 3 features of, 3 I/O systems genius I/O, 4 local I/O, 4 system configuration, 6 Hot standby redundancy control strategy, 58 I I/O bus signal termination, 24 I/O bus terminator plug, 24 I/O system configuration, 28 Incompatible configurations, 56 K Keyswitch, memory protect, 17 L LEDs for redundancy communications
GE FANUC 70 Series, 4 79GFK-0827 Chapter 4 Operation Table 11. Non-Maskable Fault Group Descriptions Fault Group Table Type Description SYS_BUS_FAIL CPU System bus failure. NO_USER_PRG CPU No User’s Program on Power-up. BAD_USER_RAM CPU Corrupted User RAM detected on Power-up. WIND_CMPL_FAIL CPU Window Completion Failure in Constant Sweep Mode (i.e., all windows failed to receive their allotted time). PASSWD_FAIL CPU Password Access Failure. NULL_SYS_CNFG CPU NULL System Configuration for RUN Mode. CPU_SOFTWR CPU PLC CPU Software Failure. TOO_MANY_
GE FANUC 70 Series, Contents ix GFK–0827 Series 90–70 Hot Standby CPU Redundancy User’s Guide – December 1993 Section 2: Fault Detection and Control Actions 72 . . . . . . . . . . . . . . . Fault Detection 72 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fault Categories 72 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Changing Fault Category Actions 73 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PLC Fault Table 74 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GE FANUC 70 Series, 4 66 Series 90-70 Hot Standby CPU Redundancy User’s Guide – December 1993 GFK-0827 Following are several examples that illustrate the above guidelines. Each example gives the role of each unit, its current operating mode, and the state of the LEDs on the RCMs. An X indicates that the corresponding LED and %S bit is ON. A. Role switches allowed on both units. Primary Unit Secondary Unit Active Backup RUN/ENABLED RUN/ENABLED XOK XOK X LOC_RDY X LOC_RDY X LOC_ACT LOC_ACT X REM_RDY X REM_RDY REM_ACT X REM_ACT B. Role switches allowed on both unit
GE FANUC 70 Series, 2 14 Series 90-70 Hot Standby CPU Redundancy User’s Guide – December 1993 GFK-0827 C P U C P U B T M R C M G B C 31 PRIMARY UNIT SECONDARY UNIT 30 P S P S B T M R C M G B C Genius Bus CPU 780 Redundancy Communications Link Redundancy Communications Link a47002 Figure 3. CPU 780 Locations in a Hot Standby CPU Redundancy System The capacities for the CPU 780 are as listed in the following table. Table 1. Capacities for Redundancy CPU, IC697CPU780 Speed (MHz) Processor Input Points Output Points On-Board User Memory Expansion Memory (KBytes) Floating Point Math 16 80386DX 12288 12288 not available 128
GE FANUC 70 Series, 3 29GFK-0827 Chapter 3 Configuration Screens for Fault Category Configuration A new Fault Category Configuration screen is displayed for the CPU 780. This new screen has two columns of fault actions for the configurable fault groups/categories. The following sample screens show the Fault Category Configuration screens as they appear in Logicmaster 90-70. To access this screen, select the F2 softkey (CPU Configuration) from the Configuration Software main menu. The CPU Configuration menu will be displayed. From this menu select the F5 softkey (Fault Category). The screen shown below is the Fault Category sc
Index 90 GFK-0827 Connecting Logicmaster 90, 31 Connector, serial port, 18 Connectors, battery, 17 Considerations, programming, 10 Considerations, redundancy CPU, 64 Constant sweep mode configuration, 35 Constant window sweep mode configura- tion, 35 Contacts, timed, 70 Control actions, fault detection, 72 Control strategy, 5 , 58 CPU features, 15 LEDs, 17 mode switch, 16
GE FANUC 70 Series, 4 72 Series 90-70 Hot Standby CPU Redundancy User’s Guide – December 1993 GFK-0827 Section 6: Fault Detection and Control Actions This section describes how faults are handled in a Redundancy system. It discusses how faults affect the operation of the Redundancy system, describes categories of faults, describes how faults are detected, describes the actions taken when faults are detected, and discusses on-line repair of individual components. Fault Detection The Hot Standby CPU Redundancy system requires that faults or failures in all critical components be detected and reported so that appropriate control actions may be taken. All components that are involved in the acquisitio
GE FANUC 70 Series, 4 61GFK-0827 Chapter 4 Operation through %P0008 on the backup unit will not change. %T0002 will be set whenever the operation is successful and the data can be used. |REM_RDY %T00001 |——|↑|—————————————————————————————————————————————————————————————————————( )— | | _____ |REM_ACT | |
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