Panasonic EY7440-U1 Service Manual
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1 SCHEMATIC DIAGRAM 2 2 WIRING CONNECTION DIAGRAM 2 3 DISASSEMBLY/ASSEMBLY INSTRUCTIONS 3 © 2006 Matsushita Electric Works Ltd. All rights reserved. Unauthorized copying and distribution is a violation of law. EY7440-U1 4 TROUBLESHOOTING GUIDE 9 5 EXPLODED VIEW 11 6 REPLACEMENT PARTS LIST 12 Cordless Drill & Driver SPECIFICATIONS CONTENTS Page Page ORDER NO. PTD0609U40CE
Panasonic EY7440-U1, ■ HOW TO DISASSEMBLE KEYLESS CHUCK. 3 DISASSEMBLY/ASSEMBLY INSTRUCTIONS Ref. No. 1A Procedure 1A Removal of the Keyless Drill Chuck. Fig. 1 Fig. 2 Fig. 3 NOTE : When attaching or removing a bit, disconnect battery pack from tool. 1. Set the clutch handle to position and select "LOW" position. 2. Turn the lock collar counterclockwise (looking from the front) to open the chuck jaws. 3. Use a screwdriver to turn the chuck fastening screw inside the chuck clockwise direction of the arrow, and remove the screw. (See Fig. 1) N
Panasonic EY7440-U1, ■ HOW TO DISASSEMBLE MAIN UNIT. Ref. No. 2A Procedure 2A Removal of the Housing. Fig. 4 1. Remove 8 housing screws. Ref. No. 2B Procedure 2A → →→ → 2B Removal of the Motor. Fig. 5 (Removal) 1. Take out the motor with the gear box block from housing. 2. Separate the motor from the gear box block by twisting the motor to unlock tabs. 4 EY7440-U1 /
Ref. No. 2C Procedure 2A → →→ → 2B → →→ → 2C Removal or attachment of the Gear Box Block. (Removal) 1. Turn the thrust plate to remove. 2. The internal parts of gear box block can be removed one after another. (See Fig. 6) (Attachment) 1. Start from inserting 6 pins into the driving block as shown in the Fig. 7. 2. Assemble the other parts in reverse or
Panasonic EY7440-U1, Ref. No. 2D Procedure 2A → →→ → 2B → →→ → 2C→ →→ → 2D Assembly of the Adjusting Screw and the Clutch Handle. 1. Align the mark of adjusting screw with the projection (A) of driving block. 2. Turn the adjusting screw into the driving block about one rotation for clockwise direction. 3. Align the mark of adjusting screw with the projection (A) of driving block. 4. Set the clutch handle with position 1 on top. (Aligh the position 1 of clutch handle with the projection (A) of driving block.) 5. Insert the clutch handle with adjusting the tabs of adjusting screw to
Panasonic EY7440-U1, Ref. No. 2F Procedure 2A → →→ → 2B → →→ → 2C→ →→ → 2D→ →→ → 2E→ →→ → 2F Attachment of the Switch. 1. Insert the connectors into battery terminal and control PCB. NOTE : Do not connect (+) and (-) terminal wrongly. Apply the grease (FLOIL) on the places where insert into the connectors. 7 EY7440-U1 /
Panasonic EY7440-U1, Ref. No. 2G Procedure 2A → →→ → 2B → →→ → 2C→ →→ → 2D→ →→ → 2E→ →→ → 2F→ →→ → 2G Attachment of the Housing. 1. Place the driving block onto the housing A and place the spring for release lever and the hook release lever. 2. Place the switch assembly, operation panel, click spring and F/R selector handle onto the housing A. NOTE : Make sure that the lead wires are pressed fit firmly. 3. Close the housing A and B with pushing the radiating plate on the direction of the arrow and tighten 8 housing screws. NOTE : Confirm to set the radiating plate properly. If the rad
Panasonic EY7440-U1, 6 REPLACEMENT PARTS LIST NOTE: *B=only available as set *C=available individually Ref.No. Part No. Part Name & Description Remarks Per Unit 1 WEY7440K3078 HOUSING AB SET 1 2 WEY6481L0176 CLICK SPRING 1 3 WEYT103L6806 CHUCK FASTENING SCREW 1 4 WEY7440K7918 KEYLESS CHUCK (SH) 1 5 WEY7440H3227 CLUTCH HANDLE 1 6 WEY7000L0637 ADJUSTING SCREW 1 7 WEY7000L0177 CLUTCH SPRING 1 8 WEY7000L0577 CLUTCH PLATE 1 9 WEYT107L0457 CLICK SPRING A 1 10 WEY7440H1557 H/L CHANGE HANDLE 1 11 WEY7440H3247 F/R SELECTOR HANDLE 1 12 WEY7440L1067 DRIVING BLOCK A 1 13 WEY7000L6967 STEEL BALL *C (12PCS/PK) 12 14 WEY7440L1087 DRIVING BLOCK 1 15 WEY7000L1137 CARRIER 1 16
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