Harman Stove Company PB 105 Installation & Operating Manual
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30 Maintenance Cleaning This cleaning should be done after each ton of pellets used. The frequency of this cleaning will be directly related to the quality and the ash content of the pellets being used. Keep in mind that the cleaner the heat exchanger surface is kept, the higher the heat transfer efficiency will be. Due to it’s ease of restarting it is recommended that the b
Harman Stove Company PB 105, 34 Specifications BTU Input Range 0-9350 to 113,900* 0 BTU if system is satisfied. Min. burn = 1.1 pound per hour. Max. burn = 13.4 pound per hour. *8500 btu/lb Electrical 120 VAC 60 Hz. Combustion blower 1.4 AMP Auger motor .7 AMP Igniter element 2.3 AMP Control board .05 AMP Approximate operating wattage .2 KWH BTU Input Range 0-9350 to 113,900* 0 BTU if system is satisfied. Min. burn = 1.1 pound per hour. Max. burn = 13.4 pound per hour. *8500 btu/lb Electrical
Harman Stove Company PB 105, 37 Warranty Harman Stove Company warrants its products to be free from defects in material or workmanship, in normal use and service, for a period of 6 years from the date of sales invoice and for mechanical and electrical failures, in normal use and service, for a period of 3 years from the date of sales invoice. If defective in material or workmanship, during the warranty period, Harman Stove Company will, at its option, repair or replace the product as described below. The warranty above constitutes the entire warranty with respect to Harman Stove Company products.
Harman Stove Company PB 105, 8 Assembly NOTE: All installation clearances and restrictions must be adhered to. INSTALLATION IS TO BE PERFORMED BY A QUALIFIED INSTALLER. NOTE:Use only 4” diameter type “L” or “PL” venting system. Be sure to inspect and clean exhaust venting system frequently. When installing the PB105 in a mobile home several requirements must be followed: 1. The unit must be bolted to the floor. 2. The unit must be connected to outside air. 3. Floor protection and clearances must be followed. 4. Unit must be grounded to the metal frame of the mobile home.
Harman Stove Company PB 105, 23 OAT 65 120 60 125 55 130 50 135 45 140 40 145 35 150 30 155 25 160 20 165 15 170 10 175 5180 0185 OAT 65 150 60 150 55 150 50 150 45 150 40 150 35 150 30 150 25 155 20 160 15 165 10 170 5175 0180 * No change in boiler temperature after reaching minimum setpoint temp Example # 2 Max set @ 180 Pellet Boiler Outdoor Air Reset Operation When the outdoor air sensor is installed, at zero degrees OAT (Outdoor Air Temp) operate at the temperature set on the max. temp. knob. The boiler water temp
Harman Stove Company PB 105, 29 Maintenance Ash Removal It is recommended to remove the ashes when the boiler is not in operation. This lessens the chances of coming in contact with hot surfaces. Ashes can be removed while in operation but, extra care must be taken. Open Ash Door Lift the latch and open the door as shown in fig. 21. Ash Door Handle Ash Door Ash Pan Ash Pan Handle Secondary Ash Chamber Access Cover Ash Door Handle Ash Door Ash Pan Ash Pan Handle Secondary Ash Chamber Access Cover Disposal of Ashes Ashes should be placed in a metal container with a tight fitting lid. The clo
Harman Stove Company PB 105, 24 1. Turn Mode Selector to "OFF". This resets the control in addition to turning it off. Starting A Fire Automatically Operation 2. Clean burnpot with scraper, if necessary. This is usually a weekly maintenance procedure. Cleaning the burn pot with the scraper with a small amount of new fuel in the bottom is not a problem. First, scrape the ashes on the front of the burn pot into the ash pan. Then scrape the hole grid surface downward into the burn pot. When the stove is ignited these scrapings will be pushed out by the feeder. NOTE: To minimize the amount of stress placed on the hopper swing plate hinges, opening of the hopper swing plate should be done when the
Harman Stove Company PB 105, 1 Turn Mode Selector to OFF. 2 Use heat exchanger cleanout rods to clean the heat exchanger tubes.** 3 Scrape the air holes in the burnpot.** 4 Fill the hopper with pellets. 5 Turn Feed Adjuster to “Test”.* 6 Check the Combustion Blower and Feeder Motor for operation.* 7 Turn Feed Adjuster back to the #4 setting. 8 Turn the MAX TEMP dial to the desired temperature. 9 Turn MIN TEMP dial to the desired settings.* 10 Flip the igniter switch to Auto.* The boiler will ignite if the temperature of the boiler water is less than the temperature set on MAX TEMP dial.. *See the section on Operation for information about Manual Lighting and Emergency Power. *
Harman Stove Company PB 105, 36 Parts List ITEM NUMBER DESCRIPTION 0-88-00248 RUBBER GROMMET (Hopper Lid - 7' Needed) 0-88-88100 1" WHITE GASKET W/PSA SINGLE PLY (Access Plate - 2' Needed) 1" WHITE GASKET W/PSA SINGLE PLY (FDR Swing Plate - 5' Needed) 0-88-88250 1" WHITE GASKET W/PSA DOUBLE PLY (Firebox Door - 3.5' Needed) 1" WHITE GASKET W/PSA DOUBLE PLY (Flue - 1.5' Needed) 1-10-00330 IGNITER ASY 1-10-07210 BURN POT WELDMENT 1-10-09330 CIRCUIT BOARD PLATE W/LABEL 1-10-72129 ASH PAN 1-10-73416 COMBUSTION BLOWER MOUNT 2-00-73362 CONTROL COVER 3-00-08534 FLAME GUIDE 3-00-677154 UL CAM BLOCK 3-10-05060 1/2" PIP
Harman Stove Company PB 105, 11 The minimum vent configuration is a 90 o or Tee on a starter collar and a 24” length horizontal through an exterior wall. A cap or other bird screen on the end should direct the flue gasses down and away from the structure. See Fig. 5. The maximum horizontal length is 18 feet. The mini- mum termination height above the exterior grade is 18”. The maximum total length of any configuration is 30 feet*. * ( see venting graph on page 9 for exceptions ) NOTE: Cleanout Tee’s should always be used on the transitions to horizontal pipe to allow easy access for cleaning. The venting graph allows for (
Harman Stove Company PB 105, 32 FEEDER DOES NOT FEED 1. No pellets in hopper. 2. Firebox draft may be too low for low draft pressure switch in feeder circuit to operate. Check for closed doors, loose or missing gasket on doors or hopper lid, or a faulty pres- sure switch. 3. Feed motor will not run until ESP senses 170 deg. F. Maybe you did not put enough pellets in the burn pot before lighting the fire manually. 4. Something is restricting flow in the hopper or causing the slide plate to stick. 5. Feed motor has failed. PARTIALLY BURNED PELLETS 1. Feed rate too high. 2. Draft too low. (Check burn pot clean-out slide and d
Harman Stove Company PB 105, 20 Installation Draft Test Procedure After the venting is completed, the firebox low draft will need to be checked and possibly adjusted. After re- moving the 3/8” bolt from the draft hole shown in Fig. 9, insert the draft meter tube. The hopper lid must be latched during this test. (It is recommended that the draft meter have a scale of 0 to 1” WC.) Turn the feed adjuster to “Test”. this will start the com- bustion blower and allow you to check and record the High Draft ______ - IWC date _______ (There is no adjust- ment for the High Draft) After the first 60 seconds the “Test” mode lowers the combustion blower voltage to the Low Burn voltage. (The “Test” mode
Harman Stove Company PB 105, R4 SAFETY NOTICE PLEASE READ THIS ENTIRE MANUAL BEFORE YOU INSTALL AND USE YOUR NEW BOILER. FAILURE TO FOL- LOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY, OR EVEN DEATH. FOR USE IN THE U.S. AND CANADA. SUITABLE FOR INSTALLATION IN MOBILE HOMES IF THIS HARMAN PELLET BOILER IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAY RESULT. FOR YOUR SAFETY, FOLLOW INSTALLATION DIRECTIONS. CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA. CONTACT YOUR LOCAL AUTHORITY (SUCH AS MUNICIPAL BUILDING DEPARTMENT, FIRE DEPARTMENT, FIRE PREVENTION BUREAU, ETC.) TO DETERMINE THE NEED FOR A PERMIT. CETTE GUIDE D'UTILISATION EST DI
Harman Stove Company PB 105, 25 4. If starting after an empty hopper, turn Feed Adjuster to "TEST" (for one 60 second cycle). This will purge pellets into the auger tube and also allow you to check the motors for operation. NOTE: The auger motor will not operate with any of the doors open. 5. Turn Feed Adjuster to #4. If this is your first fire or you are trying different pellets, set the feed adjuster to #4, This is a conservative number and will prob- ably need to be increased if maximum BTU output is desired. Aft
9 Requirements for Terminating the Venting WARNING: Venting terminals must not be recessed into a wall or siding. NOTE: Only PL vent pipe wall pass-throughs and fire stops should be used when venting through combus- tible materials. NOTE: Always take into consideration the effect the prevailing wind direction or other wind currents will cause with flyash and
Harman Stove Company PB 105, 28 Burnpot cleaning: The burnpot should be cleaned no less than once a week. For best operation the burnpot should be cleaned every time the hopper is filled with pellets. The fire does not have to be out to scrape the burnpot although it is recomended the boiler be on minimum burn at the time of cleaning. Note: Scraping can be done while in operation if per- formed throug the firebox door opening. See Fig. 17 Use the flat end of the scraper provided to scrape down over the holed surface of the burnpot grate. See Fig. 18. It is not necessary to clean out
Harman Stove Company PB 105, 7 Design: The first thing that needs to be done is deciding where and how the boiler will be installed. Things that need to be taken into consideration are the intended use of the boiler for example, is the boiler going to be used as your primary heating system or is it going to be used as a secondary or backup heating system. If it is to be used in conjunction with an existing oil or gas boiler system will it be piped in parallel or in series? The answers to these and other questions can be determined by talking to your certified dealer or a qualified HVAC or plumbing contrac- tor. This will insure that the boiler is installed an
Harman Stove Company PB 105, 21 Power Light Indicates power to the control board. Status Light Will be lit anytime there is a call for heat. Combustion Blower Light Indicates Power to combustion blower Feed Motor Light Indicates Power to the feed motor. Max Temp dial The “Max Temp Dial” is used to set the desired maximum operating temperature of the boiler. 7 Blink: Boiler water over heat saftey shut down (210 Degree Farenheit) This requires a manual reset by cycling the main power off for a few seconds and re-connect. Mode Selector/Min. T
4 Assembly 4 Venting 8 Installation 11 Operation 20 Maintenance 27 Troubleshooting 31 Feeder Parts 32 Specifications 33 Wiring Diagram 34 Parts List & Options 35 Warranty 36 Testing Label 37 Quick Reference Start-Up Back Cover Please read this entire manual before you install and use your new boiler. Failure to follow instructions may result in property damage, bodily injury, or ev
Harman Stove Company PB 105, 3 Hopper Lid Latches Hopper Control Board Cover Control Board C ombu stio C ombustion Bl Temperature / Pressure Gauge Pressure Relief Valve Aquastat Well 1-1/4” FMPT Supply 1- 1 /4” FMPT Re turn Ash Door Firebox Door Access Cover To Hopper / Swing Plate Knob Access Cover To Secondary Ash Chamber H eat Exchanger Cle an Blank Cover ( Removed w / D H ot Water O pt Vent Pipe 1 /2” FMPT (Boiler Dr not shown) Viewing Glass PB-105 Parts PB105 Parts
Harman Stove Company PB 105, 26 8. Turn the MIN. TEMP. Dial on the control board to the desired Minimum temperature. This will start the lighting process if the temperature at the aquastat sensor is less than the set temperature on the MAX TEMP. dial. The PB105 is more than just an automatic ignition pellet boiler. The automatic system will allow the fire size to be adjusted to match the heating needs and even put the fire out if necessary. If heat is needed after the fire is out, the PB105 will automatically re-ignite and adjust the fire size to match the heating need. 9. Fill hopper with pellets and remove ashes as required. Type of F
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