Heat & Glo MTL-INSERT Owner's Manual

Text of Heat & Glo MTL-INSERT User Guide:

• Heat & Glo MTL-INSERT, 9Heat & Glo • MTL-Insert • 2145-900 Rev. G • 6/09 CAUTION ALL vent specifi cations MUST be followed. • This product is tested and listed to these specifi cations. • Appliance performance will suffer if specifi cations are not followed. EXHAUST VENT PIPE TERMINATION CAP ADAPTOR INSULATION SEAL INLET VENT AIR PIPE MIN. = 14FT. MAX. = 50FT. Figure 5.1 C. Measuring Standards Vertical measurements listed in the vent diagram (Figure 5.1) were made using the following standard: • Vertical terminations are measured to top of chimney. Fire Hazard. Explosion Risk. Asphyxiation Risk. Do NOT connect this gas appliance to a chimney

• Heat & Glo MTL-INSERT, 7Heat & Glo • MTL-Insert • 2145-900 Rev. G • 6/09 B. Clearances Figure 3.2 Clearances to Mantels or other Combustibles above Appliance Fire Risk. • Locate and install appliance to all clearance specifi cations in manual. Fire Risk. Odor Risk. • Clearance to combustible material under the insert is 1/4 inch (0.6 cm). • Use leveling legs to raise insert minimum 1/4 inch above combustible material or outer wrap of factory built fi rebox. MEASUREMENTS FROM TOP EDGE OF UNIT 15 in. MIN. 12 in. MAX. MANTEL EXHAU

• Heat & Glo • MTL-Insert • 2145-900 Rev. G • 6/098 Fire Risk. Asphyxiation Risk. • Terminations MUST meet minimum clearances. • Exhaust gases are hot. • Nearby vents may draw fumes into house. A. Vent Termination Minimum Clearances Figure 4.1 specifi es minimum vent heights for various pitched roofs. Roof Pitch H (Min.) Ft. Flat to

• Heat & Glo MTL-INSERT, Heat & Glo • MTL-Insert • 2145-900 Rev. G • 6/096 TOP VIEW A C B 3 3 Fireplace Size Requirements Figure 3.1 Fireplace Opening NOTE: For actual appliance dimensions refer to Section 15. Minimum Appliance Size Location MTL-INSERT Inches Millimeters A Front Width 29-1/4 743 B Rear Width 20-1/4 515 C Depth 13-5/8 346 * Height 20-1/4 515 * NOTE: If exhaust collar on insert and fi replace damper do not line up, add 4 inches (102 mm) to minimum fi replace height for bends in vent pipe. A. Minimum Fireplace Opening Minimum fi replace opening requirements are shown in Figure 5.1. WARNING! Risk of Fire or Burns! Provide adequate clearance ar

• Heat & Glo • MTL-Insert • 2145-900 Rev. G • 6/0934 B. Vent Kits Components Direct Vent Flex Liner Kits (see Figure 15.2) LINK-DV-30B or (LINK-DV-30): Masonry 3 inch fl ex liner kit. Expands to 30 feet. Includes: two liners, termination cap, fl ashing, and link adapter. LINK-DV4-30B or (LINK-DV4-30): Masonry 3 inch fl ex liner kit. Expands to 30 feet and 4 feet respe

• Heat & Glo MTL-INSERT, 33Heat & Glo • MTL-Insert • 2145-900 Rev. G • 6/09 Figure 15.1 Appliance Dimensions 15 15 Reference Materials A. Appliance Dimension Diagram Dimensions are actual appliance dimensions. Use for reference only. For framing dimensions and clearances refer to Section 3. A C B ELECTRICAL ACCESS GAS INLET D E F G H I L N K J M O P Q R S U T MODEL DIMENSIONS LOCATION MTL-INSERT Inches Millimeters A 29-1/32 737 B 20-5/32 512 C 10-3/32 256 D 32-5/16 821 E 26-11/16 678 F 11-5/8 296 G 22-23/32 577 H

• Heat & Glo MTL-INSERT, Heat & Glo • MTL-Insert • 2145-900 Rev. G • 6/092 Congratulations Listing Label Information/Location Model Name: ___________________________________________ Date purchased/installed: __________________ Serial Number: __________________________________________ Location on appliance: ____________________ Dealership purchased from: _______________________________ Dealer Phone: __________________________ Notes: _______________________________________________________________________________________ _________________________________________________

• Heat & Glo • MTL-Insert • 2145-900 Rev. G • 6/0926 B. Lighting Appliance Standing Pilot Ignition 1. Turn off all electric power to the appliance if service is to be performed. 2. Open control access panel. 3. Move switch to “OFF” position. 4. Push in gas control knob slightly and turn clock- wise to OFF”. Do not force. 5. Close control access panel. 5. Turn

• Heat & Glo MTL-INSERT, Heat & Glo • MTL-Insert • 2145-900 Rev. G • 6/0918 Figure 9.3 Fan/Rheostat Wire Diagram (Optional) JUNCTION BOX VARIABLE SPEED CONTROL TEMPERATURE SENSOR SWITCH WHT GRN BLK BLK 110-120 VAC BLOWER BLOWER RECEPTACLE BLK BLK BLK BLK WHT GROUND WHT BLK BLK BLK FAN TEMPERATURE SENSOR SWITCH SPEED CONTROL (RHEOSTAT) JUNCTION BOX GROUND WIRE (ATTACH TO ANY METAL SURFACE) BEND UP TABS Note: The MTL-INSERT does not ship standard with a fan. The fan is an optional accessory.

• Heat & Glo MTL-INSERT, Heat & Glo • MTL-Insert • 2145-900 Rev. G • 6/0922 LOG #3 (SRV327-703): Position log #3 by locating its slot over the tab on the right front of the burner. The slot on the right side of log #3 fi ts over the bar grate. LOG #2 (SRV349-702): Position log #2 by locating its slot over the tab on the front left of the burner. The slot of the left side of log #2 fi ts over the bar grate. Push the left side back so it rests against the step. LOG #4 (SRV349-704): Place the bottom left corner of log #4 behind log #2 and rest its top right corner

• Heat & Glo MTL-INSERT, 23Heat & Glo • MTL-Insert • 2145-900 Rev. G • 6/09 LOG #6 (SRV349-706): Position the "Y" end of log #6 into the cutout on log #4 and its opposite end into the groove on log #2. LOG #5 (SRV327-705): Rest log #5 in the cutouts on both log #1 and log #3 as shown. The front edge of log #1 should be at the top of the hole when looking through the hole in log #5. 5 5 5 5 6 6 6 6

• 3Heat & Glo • MTL-Insert • 2145-900 Rev. G • 6/09 Table of Contents 1 Listing and Code Approvals A. Appliance Certifi cation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 B. BTU Specifi cations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 C. High Altitude Installations . . . . . . . . . . . . . . . . . .

• Heat & Glo MTL-INSERT, Heat & Glo • MTL-Insert • 2145-900 Rev. G • 6/0920 Figure 11.1 Placement of Embers 11 11 Appliance Setup A. Remove Shipping Materials Remove shipping materials from inside or underneath the fi rebox. B. Clean the Appliance Clean/vacuum any sawdust that may have accumulated inside the fi rebox or underneath in the control cavity. C. Accessories Install approved accessories per instructions included with accessories. See Service Parts List for appropriate accessories. Refer to Section 15. Shock or �

• Heat & Glo MTL-INSERT, 11Heat & Glo • MTL-Insert • 2145-900 Rev. G • 6/09 A. Venting Components 7 7 Installing Vent Pipe and Appliance The vertical vent termination system installed on this model includes: • One length of 3-inch fl exible vent pipe for combustion air (included with vent kit). Pipe will be either a 4-foot or 30-foot section depending on which kit is being used in the application. • Flexible vent pipe for exhaust air (included with vent kit). • One pipe-to-cap adaptor (included wit

• Heat & Glo MTL-INSERT, 37Heat & Glo • MTL-Insert • 2145-900 Rev. G • 6/09 MTL-INSERT Service Parts Valve Assembly Parts List Beginning Manufacturing Date: Oct. 2007 Ending Manufacturing Date: ______ Standing Pilot Valve Assembly 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer. Stocked at Depot ITEM DESCRIPTION COMMENTS PART NUMBER 1 Pilot Assembly NG 2103-010 Y Pilot Assembly LP 2103-011 Y 2 Pilot Bracket 319-164 3 Shutter Bracket Assembly 2026-130 Y 4 Orifi ce NG (#35C) 582-835 Y

• Heat & Glo MTL-INSERT, 25Heat & Glo • MTL-Insert • 2145-900 Rev. G • 6/09 Fire Risk. Explosion Risk. Gas may build up while lighting pilot. • Remove glass assembly before lighting pilot. • Replace glass assembly after lighting pilot. A. Before Lighting Appliance This appliance has a Standing Pilot Ignition. Before operating this appliance have a qualified technician: • Remove all shipping materials from inside and/or underneath the fi rebox. • Review proper placement of logs, rockwool, lava rock, and vermiculite. • Check the wiring. • Check the air shutter adjustment. • Purge gas line (with glass assembl

• Heat & Glo MTL-INSERT, 13Heat & Glo • MTL-Insert • 2145-900 Rev. G • 6/09 D. Installing Termination Cap For installation of termination cap see minimum vent heights for various pitched roofs (see Figure 7.3) . Roof Pitch H (Min.) Ft. Flat to 6/12....................1.0* Over 6/12 to 7/12 ........1.25* Over 7/12 to 8/12 ..........1.5* Over 8/12 to 9/12 ..........2.0* Over 9/12 to 10/12 ........2.5* Over 10/12 to 11/12 .....3.25 Figure 7.3 Minimum Height from Roof to Lowest Discharge Opening * 3 foot minimum in snow regions Roof Pitch H (Min.) Ft. Over 11/12 to 12/12 .......4.0 Over 12/12 to 14/12 ....... 5.0 Over 14/

• Heat & Glo MTL-INSERT, 17Heat & Glo • MTL-Insert • 2145-900 Rev. G • 6/09 B. Optional Junction Box Installation Figure 9.2 Optional Junction box installation JUNCTION BOX SIDEWALL JUNCTION BOX ACCESS SCREW PROVIDED Optional Accessories Connecting the electrical junction box is required if using a blower or remote. • Plug the cord into a convenient outlet. • An electrician may install an outlet box inside the fi replace. Place the outlet in the lower, back corner of the fi replace. • Must use cord supplied. CAUTION Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and d

• Heat & Glo MTL-INSERT, Heat & Glo • MTL-Insert • 2145-900 Rev. G • 6/0916 A. Wiring the Appliance 9 9 Electrical Information Note: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code ANSI/NFPA 70-latest edition or the Canadian Electric Code, CSA C221.1. ON/OFF Switch • An ON/OFF switch is included with the door/front and should be attached to the door/front. The location of the ON/OFF switch varies depending on model. It may be installed on the valve cover plate or included with the decorative surround. (See Installation instructions for remote control). •

• Heat & Glo MTL-INSERT, 19Heat & Glo • MTL-Insert • 2145-900 Rev. G • 6/09 A. Mantel Projections Figure 10.1 shows the minimum vertical and corresponding maximum horizontal dimensions of appliance mantels or other combustible projections above the top front edge of the appliance, not the surround. 10 10 Finishing Figure 10.1 Clearances to Mantels or other Combustibles above Appliance MEASUREMENTS FROM TOP EDGE OF UNIT 15 in. MIN. 12 in. MAX. MANTEL EXHAUST VENT PIPE INLET AIR VENT PIPE

• Heat & Glo MTL-INSERT, Heat & Glo • MTL-Insert • 2145-900 Rev. G • 6/0930 Troubleshooting (continued) Symptom Possible Cause Corrective Action 3. Continued c. Defective valve. Turn the valve knob to the ON position. Place the ON/OFF switch in the ON position. Check the millivolt meter a the thermopile terminals. The millivolt meter should read greater than 125mV. If the reading is ac- ceptable, and if the burner does not come on, replace the gas valve. d. Plugged burner orifi ce. Check the burner orifi ce for stoppage. Remove stop- page. e. Wall switch or wires are defective. Follow the corrective action in Symptom

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