Husqvarna HUV 5420 DX Owner's Manual
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Husqvarna HUV 5420 DX, PeriodicServiceSchedule WARNING •Toavoidunintentionallystartingthevehicle,disconnectbattery.SeeDisconnectingtheBattery– DieselVehiclesonpage10. •Ifwiresareremovedorreplacedmakesurewiringandwireharnessareproperlyroutedandsecured. Failuretoproperlyrouteandsecurewiringcouldresultinvehiclemalfunction,propertydamage, personalinjury,ordeath. •Liftonlyoneendofthevehicleatatime.Useasuitableliftingdevice(chainhoistorhydraulicoor jack)with1000lb.(454kg)minimumliftingcapacity.Donotuseliftingdevicetoholdvehicleinraised position.Us
Husqvarna HUV 5420 DX, SafetyDecalandFeatureIdentication HUSQVARNAHUV5420DXDIESELCEMARKVEHICLES 374 5 4 6 3 1 9 2 7 8 11011553 Decal,TrailerHitchTongueWeightNotice(on trailer/receiverhitch) 6102961201Decal,ROPSWarning(onROPS) 2101609401 Decal,CrushAreaWarning(behindseat,near cargobed) 7103202601Decal,VehicleLoadingInstructions(oncargobed) 3102224001Decal,RotatingPartsWarning(onframe)8103210401Decal,VehicleLoadingInstructions(oncargobed) 4102459401Decal,YoungDriverWarning(onROPS)9SerialNumber 5102884401Decal,RolloverWarning(oninstrumentpanel)15 HUV5420DXAll-
Husqvarna HUV 5420 DX, ModelIdentication MODELIDENTIFICATION Theserialnumberofeachvehicleisprintedonabarcodedecalmountedeitherbelowthepassengersidecupholder orabovetheacceleratororbrakepedal(Example:PH0901-583947)(Figure6). Thetwoletters(1)atthebeginningoftheserialnumberindicatethevehiclemodel.Thefollowingfourdigits(2) indicatethemodelyearandproductionweekduringwhichthevehiclewasbuilt.Thesixdigits(3)followingthehyphen representtheuniquesequentialnumberassignedtoeachvehiclebuiltwithinagivenmodelyear.SeefollowingNOTE. NOTE:Havethevehicl
Husqvarna HUV 5420 DX, Publication Part Number 103472545 Edition Code 0409F01 10E 103472545 This manual is valid for vehicles built during the 2009 model year. It is also valid for vehicles with build codes between 54699 and the one indicated at the top of this page.
Husqvarna HUV 5420 DX, Storage STORAGE SeeGeneralWarningsonpage8. DANGER •Donotattempttodrainfuelwhentheengineishotorwhileitisrunning. •Cleanupanyspilledfuelbeforeoperatingthevehicle. •Storefuelinanapprovedfuelcontaineronly.Storeinawell-ventilatedareaawayfromsparks,open ames,heaters,orheatsources. •Keepfueloutofthereachofchildren. •Donotsiphonfuelfromthevehicle. WARNING •TurnthekeyswitchtotheOFFposition,removethekey,andleavetheForward/Reversehandlein theNEUTRALpositionduringstorage.Thisistopreventunintentionallystartingthevehicleora rehazard. •Donotattemp
Husqvarna HUV 5420 DX, CleaningtheVehicle P OS NEG PO S NEG 4 2 3 1 223 Figure30JumpStarting CLEANINGTHEVEHICLE Eachvehicleisequippedwithhand-washablefrontandrearbodies.Thevehiclehasapowder-coatedsteelcargobed (oroptionalaluminumatbed).Usecommercialautomotivecleaningsolutionswithaspongeorsoftclothfornormal cleaning.Agardenhoseatnormalresidentialwaterpressureisadequate.Toremoveoxidationordiscolorationfrom aluminum,useacommerciallyavailablealuminumcleanerpasteandnegrade(No.00)steelwool. Themanufacturerdoesnotrecommen
FuelingInstructions FUELINGINSTRUCTIONS SeeGeneralWarningsonpage8. DANGER •TurnthekeyswitchtotheOFFpositionbeforefueling. •Donotpourfuelintothefueltankwhentheengineishotorwhileitisrunning. •Toavoidelectricarccausedbystaticelectricity,thefuelstorage/pumpingdevicemustbegrounded.If thepumpisnotgrounded,thevehiclemustbegroundedtothepumpbeforeandduringthefueling operatio
Husqvarna HUV 5420 DX, DrivingInstructions checkedandadjustedasrequired.Whenthebrakepedalisfullypressedunderheavypressure,thepedalshould feelrmandthedistancebetweenthebackofthepedalandtheoorboardshouldbeaminimumof1.25inches (3.2cm).Brakeadjustmentmustbemaintainedsothebrakepedalcannotbepressedtotheoorboardunder anycircumstance. •Parkbrake:Whenlatched,theparkbrakeshouldlockthewheelsandholdthevehiclestationaryonaninclineof 20%orless. •Reversebuzzer:ThereversebuzzershouldsoundasawarningwhentheForward/Reversehandleisinthe REVERSEposition. •Steering:Thevehicleshouldbeeasytosteerandshouldnot
Husqvarna HUV 5420 DX, BedLatchandPropRod BEDLATCHANDPROPROD SeeGeneralWarningsonpage8. Thebedlatch(Figure10)hasanautomaticallyengagingproprodandproprodtrack(Figure11)asstandardfeatures. Toliftthebed,pullthebedlatchhandletowardtherearofthevehicleandliftthebed.Theproprodwillcometorestin oneofthenotchesintheproprodtrack.T oclosethebed,liftthebedsothattheproprodisnolongersupportedinone ofthetracknotches.Pushtheproprodtowardthefrontofthevehicletofreeitfromthetracknotchandgentlylower thebed.DONOTdropthebed.SeefollowingDANGER,WARNING,andNOTE. DANGER •Usecautionwhenworkingunderbed.Besure
Husqvarna HUV 5420 DX, SafetyDecalandFeatureIdentication SAFETYDECALANDFEATUREIDENTIFICATION Thefollowingpagescontainsafetydecalandfeatureidenticationinformation.Fordetailedinformationonspecic features,readtheappropriatesectioninthismanual. HUSQVARNAHUV5420DXDIESELCEMARKVEHICLES 373 5 3 1 2 8 4 7 6 1102231601 Decal,WinchSafetyWarning(onvehiclebody, belowseat)(withwinchoption) 5102459201 Decal,DieselFuelWarning(onframe,nearfuel tank) 2102458901 Decal,HotSurfaceWarning(oncoolantpipesand undersideofseats)(onbedseal) 6102459301 Decal,BedLatchWarning(onvehiclebody,below bedlatch) 3102459001 Decal,HotManifoldWarning(onengine,near manifold) 7102459501 Decal,Rotating/HotPartsWarning(o
Husqvarna HUV 5420 DX, EngineOil 212 Figure 20AddEngineOil–DieselVehicles OILVISCOSITY Choosetheviscosityaccordingtothetemperatureasshownintheappropriateoilviscositychart(Figure21).See followingNOTE. NOTE:UseengineoilwithAPIclassicationCFfordieselengines. Usingmulti-gradeoils(5W-20,10W-30,and10W-40)willincreaseoilconsumption.Ifmulti-gradeoilisused,checkthe oillevelmorefrequently. SAE 10W-30/SAE 10W-40 SAE 20 SAE 30 SAE 10W 214 Figure 21OilViscosityChart–DieselVehicles Page38HUV5420DXAll-WheelDriveCEMarkDieselVehicleOwner’sManual
Accessories ACCESSORIES ThereisacompletelineofaccessoryequipmentavailablefromHusqvarnaandourdealers/distributors. Careshouldbetakenthattheseaccessoriesareproperlyinstalledbytrainedtechniciansandthattheyareusedinthe mannerforwhichtheyweredesigned.SeefollowingWARNINGandCAUTION. WARNING •Customcabassemblies,canopytops,weatherproofenclosures,andwindshieldswillnotprotect occ
Husqvarna HUV 5420 DX, ControlsandIndicators 9 6 11 1 3 2 B A C 7 10 8 13 4 5 12 15 193 Figure 7InstrumentPanel–DieselVehicles WARNING •Movingparts!Keepclearoftheenginecompartmentwhiletheengineisrunning. CAUTION •DonotshifttheForward/Reversehandlewhiletheacceleratorpedalispressed.Shiftthehandleonly whenthevehicleisatacompletestopandtheengineisatidle.Failuretoheedthiscautioncould resultindamagetothetransmission. NOTE:ThekeycanberemovedonlywhenthekeyswitchisintheOFFposition. KEYSWITCH–DIESELVEHICLES Thekeyswitch(7)ismountedontheinstrumentpaneltotherightofthesteeringcolumn(Figure7).Ithasfour positions:PREHEAT,OFF ,ON,andSTART. UsethePREHEATfeatureifthetemperaturefallsbelow–5°C(23°F).Donotholdthekeyin
Husqvarna HUV 5420 DX, Battery NOTE:Disposeofwateraccordingtotheenvironmentallawsandregulationsforyourarea. 1 221 Figure 27FuelFilter BATTERY SeeGeneralWarningsonpage8. DANGER •Battery–Explosivegases!Donotsmoke.Keepsparksandamesawayfromthevehicleandservice area.Ventilatewhenchargingoroperatingvehicleinanenclosedarea.Wearafullfaceshieldand rubbergloveswhenworkingonornearbatteries. •Battery–Poison!Containsacid!Causessevereburns.Avoidcontactwithskin,eyes,orclothing. Antidotes: –External:Flushwithwater.Callaphysicianimmediat
DrivingInstructions WARNING •Tohelppreventfallsfromthevehicle,remainseatedwithseatbeltfastenedandholdontohandholds atalltimes.Drivershouldkeepbothhandsonthesteeringwheelwhenthevehicleisinmotion. •Tohelppreventthepossibilityofseriousinjury,keepentirebodyinsidethevehicle. •Tohelppreventoverturningthevehicle,driveslowlyinturns. •Tohelppreventoverturning
Husqvarna HUV 5420 DX, FOREWORD ThankyouforchoosingHusqvarna,thenamemostwidelyrecognizedastheindustryleaderinvehicleefciencyand long-lastingvalue.Youhavechosenthenestutilityvehicleonthemarket.Pleaseprotectyourinvestmentand ensurethatyourHusqvarnavehicle(s)providesyearsofreliable,superiorperformancebyreadingandfollowingthe maintenanceinstructionsinthismanual. Yourcomfortandsafetyareimportanttous,soweurgeyoutoreadandfollowthestep-by-stepoperatinginstructions andsafetyproceduresinthismanual.Theseinstructionsmustbefollowedinordertoavoidtheriskofseverepers
Husqvarna HUV 5420 DX, SafetyDetails SAFETYDETAILS WARNING •Thisowner’smanualshouldbereadcompletelybeforeattemptingtodriveorservicethevehicle. Failuretofollowtheinstructionsinthismanualcouldresultinpropertydamage,severepersonal injury,ordeath. Itisimportanttonotethatsomevitalstatementsthroughoutthismanualandonthedecalsafxedtothevehicleare precededbythewordsDANGER,WARNING,orCAUTION.Foryourprotection,werecommendthatyoutakespecial noticeofthesesafetyprecautions.Safetyprecautionsareessentialandmustbefollowed. Ifanyoftheoperationorwarningdecalsonthevehiclebecomedamaged,havebeenremoved,orcannotbeeasily read,theyshouldbereplacedimmediatelytoavoidpossiblepropertydamage,personalinjury,ordeath.Contact yourdealer
Husqvarna HUV 5420 DX, DrivingInstructions WARNING •Toavoidtheriskofrolloverwhenoperatingavehicleequippedwithmudtiresonapavedsurface: reducespeed,useextremecaution,anddriveslowlyinturns. •Thediameterofalltiresonthevehiclemustbeequal;otherwisetheall-wheeldrivesystemwillnot operateasintendedandcouldresultinseverepersonalinjuryordeath.Neverinstalltiresofdifferent diametersonthevehicle. HusqvarnatiresaremadespecicallyfortheAWDvehicle;therefore,Husqvarnarecommendsthatonlytires purchasedfromHusqvarnabeusedonyourAWDvehicle. STOPPINGTHEVEHICLE Tostopthevehicle,releasetheacceleratorpedalandpressthebrakepedaluntilthevehiclecom
Husqvarna HUV 5420 DX, PeriodicServiceSchedule PERIODICSERVICESCHEDULE REGULARINTERVALSERVICE Pre-OperationandDailySafetyChecklist SeePre-OperationandDailySafety Checklistonpage19. Dailyservicebyowner PerformanceInspectionSeePerformanceInspectiononpage19. Checkengineoillevel;addifnecessary.See EngineOilLevelCheckonpage35. Engine Dieselvehicles:Checkenginecoolant;addif necessary.SeeEngineCoolantLevelCheck onpage40. Fuellters Dieselvehicles:Drainwaterfromfuellter. SeeDrainingWaterfromFuelFilteron page43. Dailyservicebyownerortrainedtechnician Brakes Checkbrakeuid;addifnecessary.Check brakepedalforproperoper
Husqvarna HUV 5420 DX, GeneralWarnings WARNING •Followtheproceduresexactlyasstatedinthismanual,andheedallDANGER,WARNING,and CAUTIONstatementsinthismanualaswellasthoseonthevehicle. •Donotleavechildrenunattendedonvehicle. •Childrenrequiringachildsafetyseatmustnotrideonthevehicle.Complywithstateandlocallaws pertainingtochildsafety. •Thedriverandpassengermustberestrainedatalltimeswiththeseatbeltsprovidedtohelpprevent injuryintheeventofsuddenbraking,collision,orroll-over. •Nomorethanonepersonperbucketseatatonetime.Nomorethantwopersonsperbenchseatat onetime.Donotallowpeopletorideinany
Husqvarna HUV 5420 DX, Maintenance 11.Donotengagetheparkbrake.Chockthewheelstopreventthevehiclefromrolling. RETURNINGTHESTOREDVEHICLETOSERVICE 1.MakesurethekeyswitchisintheOFFpositionandtheForward/ReversehandleisintheNEUTRALposition. Chockthewheels. 2.Restorethefuelsystemtooperation(Figure26). 2.1.Removetheplugfromthefueltankvent. 2.2.Connecttheventtubetothefueltankvent. 3.Connectbattery.SeeConnectingtheBattery–DieselVehiclesonpage10.CoatterminalswithBattery TerminalProtectorSpray(P/N6030000-03). 4.PlacetheForward/Reversehandleint
GeneralWarnings DISCONNECTINGTHEBATTERY–DIESELVEHICLES 1.Disablethevehicle.SeeDisablingtheVehicleonpage9. 2.Disconnectthebatterycables,negative(–)cablerst,asshown(Figure2). NEG PO S 1 2 (–) (+) 1.Removenegativebatterycable. 2.Removepositivebatterycable. Connectbatterycablesinreverseorder. 188 Figure 2BatteryCableRemoval 189 Figure3All-WheelDriveWarni
Husqvarna HUV 5420 DX, NOTICE Thismanualisvalidforvehiclesmanufacturedinthebuildcoderangeprovidedonthebackcoverofthismanual.Ifthe vehiclebuildcodeisdifferentfromthatshownonthebackcoverofthismanual,pleasecontactyournearestdealer orgotowww.husqvarna.comtoretrievetheproperowner’smanualforthevehicle.SeealsoModelIdenticationin thismanual. Yourauthorizedrepresentativecheckedthevehiclebeforeitwasdeliveredtoyouandwillprovideyouacopyofthe completedvehiclewarrantyregistrationform.Nootherwarranties,expressorimplied,arecontainedherein. Husqvarnaisnotliableforerrorsinthismanualorforincidentalorconsequent
Husqvarna HUV 5420 DX, Roll-OverProtectiveStructureandSeatBelts WARNING •TheROPSmustbeproperlyinstalledbeforeoperatingthevehicle.Husqvarnastronglyurgesthatthe vehicle’soccupantsbeproperlyrestrainedatalltimeswiththeseatbeltsprovided. Pregnantwoman:Consultyourdoctorforspecicrecommendations.Theseatbeltshouldbewornsecurelyand aslowaspossibleoverthehipsandnotonthewaist. Injuredperson:Dependingontheinjury,rstcheckwithyourdoctorforspecicrecommendations. Tosecuretheseatbelt,situpstraightandwellbackintheseat.Pulltheseatbeltoutoftheretractorandinsertthe tabintothebuckle.Aclickwillbeheardwhenthetablocksintothebuckle.Positionthelapbeltaslowaspossible onthehips–notonthewaist. Theretractorwilllockthebeltduringas
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