ICP PGAD24D1K5 Installation Instructions Manual
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ICP PGAD24D1K5, I Combination Units candle. (see FIGURE 1). Flame or smoke should drawto- wards vent pipe. After it has been determined that each appliance remaining connected to the common venting system properly vents when tested as outlined, return doors, windows, exhaust fans, fireplace dampers and any other gas-burning ap- pliance to their previous condition of use. Installation Instructions FIGURE 1 Vent Check Vent Pipe--___ Draft Hood Typical Gas _/ WaterHeaterx [ I I _ v--Match I j If improper venting is observed duri
ICP PGAD24D1K5, Installation Instructions Three Phase 3 to 5 Ton Direct Drive Blower Contents Unit Dimensions ............ 2-3 1. Safety Labeling / Signal Words . 4 2. Safe Installation Requirements . 4 3. Locating the Unit .............. 5 4. Gas Supply and Piping ........ 8 5. Electrical Wiring .............. 11 6. Ductwork .................... 11 7. Economizer .................. 12 8. Start-up Procedures .......... 13 9. Operation .................... 14 10. Maintenance ................ 15 11. Rigging Instructions ........ 20 COMBINATIONUNITS GASHEAT/ELECTRICCOOL Printed
ICP PGAD24D1K5, o"1 o _o o o o RIGGINGINSTRUCIONS A WARNING FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN PROPERTY DAMAGE, BODILY INJURY OR DEATH. ALL PANELS MUST I}E IN PI ACE WHEN RGGING AND LFTNO. HOOK RIGGNG SHACKLES TqROUGH HOLES N BASE RAL, AS SHOWN N DETAIL A. USE SSREADER BARS, WHEN RGGNG, TO PREVENT UNI:: DAMAGE. BE SUR" RIGGNG AND SHACKL S ARE SUFFCIENT TO HANDLE WEGHT LS::ED BELOW BARS DET AlL A HEIGHT CAB NET B C LENGTH _/ WIDTH COOL NO CAPAC TY RANGE 1.5 55 TONS 5 6.5 TONS ENGTq N MM 4S.OO 1219 75.00 185£ WI/}] H N MM 48,00 1219 4
ICP PGAD24D1K5, I Installation Instructions 4. Gas Supply and Piping Combination Units I Because there are many types of liquefied petroleum (LP) gases, the term LP as used in this manual refers to propane gas. If you intend to use any type of LP gas, proper precautions MUST be used in the handling, piping, and use ofsuch gas. NOTE: In Cana- da, LP installations MUST be performed by licensed LP installers. The Rating Plate located on the side panel on the unit contains the model number, type of gas and gas input rating
ICP PGAD24D1K5, INTERNATIONAL COMFORT PRODUCTS LIMITED WARRANTY CERTIFICATE For Cooling & Heating Products SAVE THIS CERTIFICATE. It gives you specific legal rights, and you may also have other rights which may vary from state to state and province to province, If your unit needs servicing, contact aqualified dealer or qualified service agency of your choice. When requesting service, please have the modet and serial number from each unit in your heating and/or cooling system readily available. If your dealer nee
S Installation Instructions Combination Units I Temperature Rise Check NOTE: Air temperature rise is the temperature difference be- tween supply and return air. With a properly designed distribution system, the proper amount of temperature rise will normally be obtained when the unit is operating at rated input with the recom- mended blower speed. 2. The temperature rise must
I Installation Instructions Refer to FIGURE 19 to illustrate location of filter racks and filter access panel. Filters should be removed and replaced through this access panel. Heating Season Checks (Monthly) Pilot Flame FIGURE i 6 Pilot Assembly While the main burner is on, the flame should envelop the upper part of the flame sensor, as shown in FIGURE 16. Main Burner Flame Flames should be
ICP PGAD24D1K5, I Combination Units Installation Instructions 5. Electrical Wiring Electrical shock hazard. Disconnect power at fuse box or service panel before making any electrical connections. Unit MUST be grounded to electrical service panel. Failure to follow this warning can result in property damage, personal injury, and/or death. The location of the thermostat has an important effect on the op- eration of the unit. FOLLOW THE INSTRUCTIONS INCLUDED WITH THE THERMOSTAT FOR CORRECT LOCATION, MOUNTING, AND WIRING. Heat Anticipator Set the thermostat heat anticipator to. 5
ICP PGAD24D1K5, I Combination Units Installation Instructions 8. Start-up Procedures Fire and/or explosion hazard. Do NOT attempt to light the pilot or burner with a match or flame of any kind. Failure to follow this warning can result in property damage, personal injury, and/or death. Check Before Starting Check that the blower motor speed terminal block isset for the correct heating and cooling speeds. Refer to the unit wiring diagram and tech sheet label and/or Technicallnfor- mation Manual. 2. Check to see that clean, properly sized air filters are installed. 3. Replace all service access panels. Reverse Rotation (Scroll Compressors Only) Thr
ICP PGAD24D1K5, I Combination Units Inspection And Cleaning Of Burner Assembly/Heat Exchangers/Flue Gas Passages Installation Instructions Access to Burners For Qualified Service Technician Only See FIGURE 24 for identification of parts. 1. Disconnect electrical power to unit. 2. Turn OFF gas at manual shut off valve. 3. Remove burner access panel. 4. Remove the vent assembly flue cover. 5. Disconnect gas pipe at union. 6. Disconnect wires from gas valve, note connections. Burners, Valve, and Burner Box Removed 7. Remove screws that secure the flame shield and r
ICP PGAD24D1K5, _ Installation Instructions Combination Units I 3. If it has been determined that cooling and heating speeds lated male terminal on the black cooling lead. Then place are needed on the same speed tap, remove the red heating the insulated black female quick connect to the required lead from the speed tap block and connect it to the insu- speed tap. FIGURE 2i Blower Motor Speed Taps (3-Speed and ,-Speed Motors) / \\\ / 4-SPEEDMOTOR YELLOW BLACK I BE SURE TO CHECK BLOWER MOTOR SPEED DATA ON UNITS TECH LABEL I RED \\_\\\\ Circulating Air Blower Visually inspect the blower wheel
ADDITIONAL TERMS FOR RESIDENTIAL APPLICATIONS ONLY The Additional Terms for the components listed below are in addition to, and subject to, the General Terms on the reverse side of this page. Warranty coverage is limited to parts that fail due to defect in lnaterials or workmanship during the specified term. CENTRAL GAS & OIL FURNACE HEAT EXCHANGERS* Gas Model
ICP PGAD24D1K5, _ Installation Instructions Combination Units I Filters All return air, including economizer air and outside damper air, MUST pass through a filter before entering the evaporator. An electronic air cleaner or other accessible filter arrangement MUST be installed in the return air ductwork. This can ONLY be done when the internal filters are removed and NO outdoor air ac- cessories are used. Mimimum recommended filter areas are based on a velocity of 300 ft/min for disposable filters and 500 ft/ mi
ICP PGAD24D1K5, I Combination Units Installation Instructions "C" CHASSIS UNIT DIMENSIONS 2-1/2" 3" (762) ("K" DIM.) LOW VOLTAGE 1/2" (12.7) CONDUIT 1- 1/2" 21-1/4" (539.75) GAS CONNECTION 11-1/8" (101.6) COMBINATION GAS/ ELECTRIC UNITS "C" Chassis (473/8 x 73) _IM. INCHES M_LLIM_T_RS A 36 914 B 47-3/8 1203 C 73 1354 D 4-5/8 117 E 15 361 F 12 307 G 18-3/4 476 H 18-3/4 476 ] 12 306 J 4 102 K 1 &1-1/4 25&31 L 4-1/4 108 M 5-1/4 133 N 12-1/4 311 P 19 483 Q 15 381 R 19 483 S 12-1/4 318 T 16-7/8 429 ROOF CURB for "C" Chassis (473/8 x 73) DIM. _NCHE8 MILLIMETER8 A 67-3/4 1721 B 64- 3/4 1645 C 23 584 D 23 584 E 2-1/2 64
ICP PGAD24D1K5, I Installation Instructions Combination Units I Fire and/or explosion hazard. Gas connector MUST be properly installed and can NOT be used inside the furnace. Failure to do so can result in property damage, bodily inju- ry or death. Leak Check 1. Gas pressure MUST NOT exceed 1/2 PSIG (3450 Pa). Checking gas piping above 1/2 PSIG (3450 Pa) requires the gas valve and manual shutoff valve to be disconnected during testing. 2. When checking gas piping to furnace, shut OFF manual shutoff valve to furnace. 3. Test all pipes for leaks. 3. Use pipe join
ICP PGAD24D1K5, _ Installation Instructions Combination Units I "B" CHASSIS UNIT DIMENSIONS A B C D E F G H I J K L M N P Q R S A B C D E F G H K* COMBINATION GAS/ ELECTRIC UNITS "B" Chassis / A (473/8 X 473/8) ,,o,Es M,UL,M_E,8 "C."--____"E"B" 82-i/2 828 / _ __'-._ 47-3/8 I 1203 _ _ _ _((_(_(_(_-._)_)_)_) ))))})// _. _. 47-3/8 I 1208 _ _ _._____________________/////_ _t 3-1/8 I 79 _ / __/ _. _ 11-1/8 I 283 _ _ /_ 12 I 306 _" _/ 14-1/4 I 363 _ // 14-1/4I 363 _ _ 12 I 306 "_ _ /t "A" 4 102 'T'/" 3/4&1 19&25 #_ _ _ _._'l"_j 4-1/4I lO8 (_ _ _ .i'E'_'_ 12-1/8 308 / / _ &
ICP PGAD24D1K5, I Installation Instructions Combination Units I 1. Safety Labeling and Signal Words Danger, Warning and Caution The signal words DANGER, WARNING and CAUTION are used to identify levels of hazard seriousness. The signal word DAN- GER is only used on product labels to signify an immediate haz- ard. The signal words WARNING and CAUTION will be used on product labels and throughout this manual and other manuals that may apply to the product. Signal Words DANGER - immediate hazards which WILL result in
ICP PGAD24D1K5, I Installation Instructions Combination Units I Minimum Clearances and Access Panels FIGURE 3 (C Chassis Shown) sk>_r _ Pmww Bcm.+,m,: /+++++za_' 30" 80-00-01A Minimum Clearances to Combustible Construction Furnace Plenum .................................... 2" Duct Side ................ 2" (6" on large chassis models) Condenser Inlet Side ............................... 30" Blower Service (Rear) .............................. 30" Control Service Side (Front Combustion Air Inlet) ...... 30" Clearance between 3 Ft. Overhang a
ICP PGAD24D1K5, I Combination Unite TABLE 1: Equivalent Orifice Sizes at High Altitudes (Includes 4% input reduction for each 1,000 ft. Natural GasManifoldOrifice Size RequiredbyElevation BTU 0'- 2000' 4500' INPUT 2000' 4000' 5000' 6000' 7000' 8000' 9000' 10000' 40.000to 44 45 46 47 47 48 48 49 60,00 90,000to 43 44 45 45 46 47 47 48 150,000 LPGas ManifoldOrifice Size Required by Elevation BTU 0'- 2000' 4500' INPUT 2000' 4000' 5000'
ICP PGAD24D1K5, I Combination Units Installation Instructions soot and severe rust or corrosion and any obstructions due to leaves, spider webs, etc. Clean as required. Cooling Season Checks (Monthly) Condenser Coil Keep the condenser inlet and outlet area clean and free of leaves, grass clippings or other debris. Grass should be kept short in front of the condenser inlet. Shrubbery MUST be trimmed back so it is no closer than 30 inches to unit. Condensate Drain Check for condensate drainage. Clean as required. NOTE: When unit is operating in cooling mode under high humid- ity ambient conditions, condensate can form in the burner compartment a
ICP PGAD24D1K5, I Combination Units Installation Instructions Downflow Conversion These units are adaptable to downflow use. To convert to down- flow use, follow these steps: 1. Remove the blockoff plates found in the return air compart- ment and the supply air compartment. See FIGURE 4 for plate location. NOTE: Blockoff plate in the supply air compartment only contains one screw. If reinstalling plate, back part of plate MUST fit into mating dimples on flange. To reinstall, slant plate into dimples, then put plate into position and fasten with screw. 2. Install the removed plates on the horizontal r
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