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IDEAL Concord CXSi 110 Installation & Service Manual

IDEAL Concord CXSi 110 Manual Online:

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IDEAL Concord CXSi 110 User Manual
IDEAL Concord CXSi 110 User Guide
IDEAL Concord CXSi 110 Online Manual

Text of IDEAL Concord CXSi 110 User Guide:

  • GENERAL 9 Concord CXSi/H - Installation & Servicing CHIMNEY SYSTEM To ensure the safe and satisfactory operation of the boiler then the chimney system (which may be common or individual, in the case of twin or multiple boiler installations) must be capable of the complete evacuation of combustion products at all times. The effective height of the chimney terminal(s) abo

  • SERVICING 25 Concord CXSi/H - Installation & Servicing LH burner 27 SERVICING Caradon Ideal Limited does not accept any liability resulting from the use of unauthorised parts or the repair and servicing of appliances not carried out in accordance with the Company’s recommendations and specifications. A comprehensive service should be carried out at least once a year. The User is a

  • IDEAL Concord CXSi 110, INSTALLATION 13 Concord CXSi/H - Installation & Servicing 8 BOILER ASSEMBLY 1. Fit the distributor tube into the selected return connection. Ensure that the tube flange aligns horizontally and that the 2 sealing gaskets are correctly assembled on the tube - refer to alignment notches. 1. Complete the secondary flue connection. The boiler is designed to accept flues to BS.835. If a suitable adaptor is used then flues to BS715 may be fitted. 2. Seal with an approved boiler putty. 3. A split socket should be fitted immediately above the boiler to facilitate disconnection of the flue. 9 FLUE CONNECTION Connect the gas supply to the gas inlet pipe - Table 2 gives details of the inlet

  • IDEAL Concord CXSi 110, INSTALLATION 11 Concord CXSi/H - Installation & Servicing 6 BOILER SECTION ASSEMBLY The site assembled boiler is supplied in the following packages: ! Combustion chamber / manifold / burner assembly. ! Platework package. ! Casing package. ! Controls box package. ! End and centre sections. TOOLS REQUIRED ! Spanners ! Torque wrench ! Pozi screwdriver ! Mallet GENERAL The installation of the boiler must be in accordance with current Gas Safety (Installation and Use) Regulations or rules in force, building regulations, I.E.E. (BS.7671) Regulations and the b

  • INSTALLATION 15 Concord CXSi/H - Installation & Servicing 12 CONTROL BOX 1. Make the 3 electrical connections from the overheat thermostat (fixed to the upper front framework) to the terminals marked 'Limit Stat' on the electrical plug-in connector from the gas valve plug lead assembly, as follows: C Pink N/O Red N/C White Ensure that the lead is securely fastened

  • IDEAL Concord CXSi 110, SERVICING 27 Concord CXSi/H - Installation & Servicing 32 BURNER AND CONTROLS ASSEMBLY - Exploded view - CXSi 180/H 1. Pull out the spring clip in the thermostat pocket in the flow header and pull out the overheat thermostat phial and capillary. 2. Ensure that the electrical supply is switched OFF. 3. Lift off the casing front panel and top panel. 4. Unclip the capillary from its clips on the casing side panel. 5. Undo the 2 screws securing the overheat thermostat assembly and withdraw the assembly. 6. Undo the screw and remove the cover. 7. Remove the wires 8. Undo the backnut and remove the thermostat. 9. Fit the new thermost

  • IDEAL Concord CXSi 110, FAULT FINDING FAULT FINDING FAULT FINDING FAULT FINDING FAULT FINDING FAULT FINDING FAULT FINDING 31 Concord CXSi/H - Installation & Servicing Is there a spark at the electrode? Are the gas valve electrical plugs clean and secure? 42 BOILER DOES NOT LIGHT Before carrying out any Fault Finding, ensure that all internal controls are calling for heat and that the overheat thermostat has not operated. There should be 230V ± 10% available at the control box connection. Is the spark gap approximately 4mm and are the electrodes, leads and connections clean and

  • IDEAL Concord CXSi 110, SERVICING 24 Concord CXSi/H - Installation & Servicing 25 ADJUSTMENT OF WATER FLOW RATE THROUGH THE BOILER When commissioning the heating/domestic hot water system the shunt pump must be adjusted to give the minimum flow rate given in Table 4, when that part of the system intended to be used for dissipation of residual heat only is in operation. ROUTINE OPERATION Full instructions covering routine lighting and operation of the boiler are given on the Lighting and Operation Instruction Label located on the inside of the casing door. Draw the attention of the boiler owner or their representative to the Lighting and Operating Instruction Label on the inside o

  • IDEAL Concord CXSi 110, FAULT FINDING FAULT FINDING FAULT FINDING FAULT FINDING FAULT FINDING FAULT FINDING FAULT FINDING 30 Concord CXSi/H - Installation & Servicing Before attempting any electrical fault finding ALWAYS carry out the preliminary electrical system checks as detailed in the Instructions for the British Gas Multimeter or other similar commercially available meter. The preliminary electrical system checks are the FIRST electrical checks to be carried out during a fault finding procedure. On completion of any service/fault finding task which has r

  • IDEAL Concord CXSi 110, INSTALLATION 19 Concord CXSi/H - Installation & Servicing 16 ZONES WITH BI-DIRECTIONAL MOTORISED VALVES IMPORTANT Terminal L2 may control the appropriate pump(s) directly, provided that the total running or starting current does not exceed 6A (resistive or inductive): if this rating would be exceeded, then appropriate switchgear must be used to control the pumps indirectly. Three zones are illustrated but the principles may be extended as required, provided the above conditions are met. Each relay will then require as many contacts as there are zones. Overrun Sin

  • IDEAL Concord CXSi 110, SHORT LIST OF PARTS 32 Concord CXSi/H - Installation & Servicing When ordering spare parts please quote: 1. Boiler model 2. Boiler serial no. (refer to the data plate on the combustion chamber) 3. Boiler P.I. No. (refer to the data plate on the combustion chamber) 4. Description 5. Quantity 6. Product no. Key No. Description Qty. Product No. The following are parts commonly required as replacements, due to damage or expendability. Their failure or absence is likely to affect the safety and/or performance of this appliance

  • INSTALLATION 20 Concord CXSi/H - Installation & Servicing 19 COMMISSIONING AND TESTING GENERAL Check that all drain cocks are closed, that any stop valves fitted to the flow and return pipes are open and that the system has been filled and properly vented. PURGING Check that the electricity supply is switched OFF. Remove the casing lower front panel. Exting

  • IDEAL Concord CXSi 110, GENERAL 3 Concord CXSi/H - Installation & Servicing Boiler CXSi 110/H CXSi 120/H CXSi 140/H CXSi 160/H CXSi 180/H Number of sections 7 7 8 9 10 Flow connections Rc 65 mm (2 1/2") nominal bore. Flange to BS.4504 (PN6) Return tappings Rc 2 x 2 Maximum static head m. (ft) 61.0 (200) Maximum pressure bar (psi) 6.0 (87) Gas inlet connection Rc 1 1/2 Minimum dynamic mbar 17.5 17.5 17.5 17.5 17.5 gas pressure in. 7 7 7 7 7 Electricity supply 230 Volts - single phase, 50 Hz, fuse 5 A Nomina

  • IDEAL Concord CXSi 110, INSTALLATION 12 Concord CXSi/H - Installation & Servicing 7 BOILER SECTION ASSEMBLY - continued 12. Offer the downdraught deflector to the projecting studs at the back of the combustion chamber and fix, using the nuts and washers provided. 13. Fit the insulation brackets with the screws provided to the downdraught deflector. 14. Refit the burner assembly to the combustion chamber and tighten the 4 nuts securing the burner manifold to the combustion chamber legs. Offer up the burner light back shield to the combustion chamber - with the cutout for the flame detector electrode a

  • IDEAL Concord CXSi 110, INSTALLATION 17 Concord CXSi/H - Installation & Servicing 14 ELECTRICAL CONNECTIONS To gain access to the inside of the control box remove the 2 M4 screws, lift up the plastic front panel and lower. Connection must be made in a way that allows complete isolation of the electrical supply - such as a double pole switch, having a 3mm (1/8") contact separation in both poles, or a plug and socket serving only the boiler and system controls. The means of isolation must be accessible to the user after installation. This should serve only t

  • IDEAL Concord CXSi 110, INSTALLATION 14 Concord CXSi/H - Installation & Servicing 11 CASING ASSEMBLY Con 1906 Overheat 'stat reset button 1. Fit the support angle to the collector hood and fasten, using the M5 screws and washers. 2. Fit the front fixing bracket(s) to the collector hood and fasten, using the M5 screws and washers through the slotted holes. 3. Fit one side panel over its brackets on the combustion chamber base tray and fasten to the support angle, using the M5 screw and washer. Repeat for the other side panel. 4. Fit the upper front support framework with th

  • IDEAL Concord CXSi 110, SERVICING 28 Concord CXSi/H - Installation & Servicing 35 CONTROL SENSOR 1. Lift off the casing top panel and front panel. 2. Trace the sensor lead to the pocket in the flow header, remove the spring clip and remove the sensor phial. 3. Undo and remove the 2 screws securing the control box front panel. Carefully lift up and lower it. 4. Pull out the sensor plug from the PCB and remove the strain relief bush. Remove the sensor and lead. 5. Fit the new sensor, ensuring that the lead is routed along

  • IDEAL Concord CXSi 110, SERVICING 29 Concord CXSi/H - Installation & Servicing 39 COMBUSTION CHAMBER INSULATION REPLACEMENT The insulation boards used in the combustion chambers of these products contain man-made fibres, refractory fillers, organic and inorganic binders and as such are deemed to be harmless to humans. Caradon Ideal Limited, however, recommend that for your own comfort and to comply with good working practise the procedure described below is followed. IMPORTANT. Turn OFF the gas and DISCONNECT the electricity supply. To replace the insulation boards the major boiler compone

  • IDEAL Concord CXSi 110, GENERAL 5 Concord CXSi/H - Installation & Servicing Boiler Size Cold Feed Open Vent CXSi 110/H 1" 1 1/4" CXSi 120/H 1" 1 1/4" CXSi 140/H 1" 1 1/4" CXSi 160/H 1 1/4"1 1/2" CXSi 180/H 1 1/4"1 1/2" 1 WATER CONNECTIONS Flow connection is 65mm (2 1/2") nominal bore flange to BS.4504 (PN6) Return tappings are 2" BSP. The distributor tube must be fitted into the return connection. The flow header must be fitted in the flow pipe. The open vent must be brought to either the 1 1/2" BSP tapping on

  • IDEAL Concord CXSi 110, INSTALLATION 22 Concord CXSi/H - Installation & Servicing 21 MANIFOLD GAS PRESSURE - CXSi 110/H-160/H ONLY SETTING THE HIGH BURNER PRESSURE 1. Remove the dust cover from the adjustment screw in the bottom valve and gently screw the adjustment in fully. 2. Remove the plastic dust cover from the adjustment screw on the top (high/low) valve and, using a spanner, screw the adjuster gently fully in then screw the adjuster out until the burner pressure is approximately 10.9 mbar. 3. Finally, screw out the adjustment on the bottom valve until the burner pressure is correctl

  • INSTALLATION 18 Concord CXSi/H - Installation & Servicing 15 INTERNAL WIRING v violet pk pink y/g yellow/green or orange y yellow w white br brown r red LEGEND b blue bk black TEMPERATURE CONTROL ON/OFF SWITCH T7335B1051 THERMISTOR Note: Diagrammatic only - physical positions not shown VOLT-FREE BOARD (OPTION) missing pin on board blanking pin in female half N ON ON O/H O/HL/O L/

  • IDEAL Concord CXSi 110, Ideal Boilers , P.O. Box 103, National Ave, Kingston upon Hull, HU5 4JN. Telephone: 01482 492 251 Fax: 01482 448 858. Registration No. London 322 137. November 2005 UIN 157 294 A03 Technical Training Caradon Ideal Limited pursues a policy of continuing improvement in the design and performance of its products. The right is therefore reserved to vary specification without notice. The Ideal Boilers Technical Training Centre offers a series of first class training courses for domestic, commercial and industrial heating installers, engineers and system specifiers. For details of courses please ring: .......... 01482 498 432 I deal Installe

  • IDEAL Concord CXSi 110, SERVICING 26 Concord CXSi/H - Installation & Servicing 1. Remove the burner tray from the boiler, as described in Frames 27-28. 2. Each burner can be removed by lifting it at the back and pushing it backward to clear the injector. Disconnect the spark electrode assembly and heat shield from the RH burner (or the flame detector electrode from the LH burner), as necessary. 3. Reassemble in reverse order. 1. Undo and pull off all the plugs from the gas valve solenoids. 2. Turn off the gas at the gas inlet cock. Undo the 2 unions at either side of the gas valve assembly and remove the assembly (complete) to a suitable working area. 3. In order to be able to remove the faulty gas v

  • IDEAL Concord CXSi 110, INSTALLATION 23 Concord CXSi/H - Installation & Servicing SETTING THE HIGH BURNER PRESSURE 1. Turn the boiler thermostat knob to OFF. 2. Undo the screws holding the electrical plug on the bottom gas valve and pull it off. 3. Turn the boiler on and remove the plastic dust cover from the adjustment screw on the top gas valve and, using a suitable spanner, screw the adjuster gently fully in. Then screw the adjuster out until the burner pressure is approximately 9.0 mbar. 4. Turn the boiler off and refit the electrical

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