Whirlpool 8178501A Manual
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Whirlpool 8178501A, 3-9 c) Push down on the blue quick-discon- nect locking ring, and pull the dispenser water tube from the fitting. Allow any water to drain into the container or onto the towel. d) Push down on the blue quick-discon- nect locking ring, and pull the water tube from the fitting. Dispenser Water Tube e) Pull the water tube out of the freezer door channel and remove the tube. Quick-Disconnect Water Tube & Nozzle Quick- Disconnect Pull Water Tube Out Through O
4-1 COMPONENT TESTING Refer to page 3-2 for the procedure for access- ing the ice door motor. 1. Unplug refrigerator or disconnect power. 2. Disconnect the motor connector at P5 on the core board. 3. Set the ohmmeter to the R x 1 scale. 4. Touch the ohmmeter test leads to the fol- lowing motor connector pins: Pin 1 to pin 2,3,5,or 6 = 45 to 55 Ω ICE DOOR MOTOR Electrical Shock Hazard Disc
Whirlpool 8178501A, 1-5 WHIRLPOOL REFRIGERATOR WARRANTY ONE-YEAR FULL WARRANTY ON REFRIGERATOR For one year from the date of purchase, when this refrigerator (excluding the water filter) is operated and main- tained according to instructions attached to or furnished with the product, Whirlpool Corporation or Whirlpool Canada LP will pay for FSP ® replacement parts and repair labor costs to correct defects in materials or workman- ship. Service must be provided by a Whirlpool designated service company. On models
Whirlpool 8178501A, 1-2 MODEL & SERIAL NUMBER DESIGNATIONS WHIRLPOOL MODEL NUMBER WHIRLPOOL SERIAL NUMBER MODEL NUMBER G S 6 N B E X R Q 00 PRODUCT GROUP G = WHIRLPOOL GOLD PRODUCT IDENTIFICATION S = SXS CONTOUR DOOR F = FORMED DOOR CAPACITY/CUBIC FOOT SIZE 6 = 26 MODEL SERIES N = FAST FILL MODEL FEATURES MODEL CODE E = ENERGY STAR ® DOOR SWING X = SxS YEAR OF INTRODUCTION R = 2005 COLOR CODE B = BLACK Q = WHITE ON WHITE S = STAINLESS STEEL Y =GREY/STAINLESS STEEL ENGINEERING CHANGE DIGITS (00, 01, 02, 03, ETC.) SERIAL NUMBER
5-7 Display reads “0.” Repair or replace freezer door switch. Repair open circuit in LB/BK wire between freezer door switch and core control board. Display reads “1.” START 2. BOTH ICE AND WATER CANNOT BE DISPENSED Perform resistance check on freezer door switch. Is reading correct ? Replace smart valve. Repair open RD/YL & BK/YL wire between sm
Whirlpool 8178501A, 2-3 OPERATION Water Dispensing NORMAL FILL Normal fill is when the customer presses the fill pad or holds the fill button. While water is being dispensed, the flowmeter will measure the water dispensed and display the amount on the user interface. The following sequence occurs: 1. The user interface supplies 5 volts DC to one side of the water pad switch. 2. The water pad switch is pushed closed. 3. The user interface receives back the 5 volts DC. 4. The user interface signals
Whirlpool 8178501A, 3-10 REMOVING THE SMART VALVE 1. Unplug refrigerator or disconnect power. 2. Turn off the water supply to the refrigera- tor. 3. Pull the refrigerator away from the wall so that you can access the rear of the unit. 4. Remove the screws from the unit access cover and remove the cover. 5. Remove the two screws from the smart valve bracket, and remove the assembly from the side of the refrigerator. Unit Access Cover 6. Place a towel or a small container to catch any water when you disconnect the water supply tubing. 7. Push do
Whirlpool 8178501A, 5-13 Digit 3 displays “1” (heater is on). 13. MOISTURE PRESENT IN DISPENSER AREA • The following diagnostics procedure examines a moisture-related issue that may be caused by the dispenser housing heater not operating correctly. • Make sure that the ice door closes fully each time it is used. Some condensation will be normal during high humidity conditions, especially on the ice door . Replace core control board. Replace freezer door assembly . Unit operates. Press Ice Mode/Cubed button until digit 3 displays “1�
Whirlpool 8178501A, 5-5 TROUBLESHOOTING Flowcharts The flowcharts on the following pages are intended to be used with the Diagnostics Charts. If a problem occurs during the diagnostics tests, refer to the flowcharts to help locate and correct it. The flowcharts cover the following problems: 1. Ice Cannot Be Dispensed (Water Dispenser Is Operating Normally) - Page 5-6. 2. Both Ice And Water Cannot Be Dispensed - Page 5-7. 3. Ice Maker Does Not Produce Ice (Water Dispenser Is Operating Normally) - Page 5-8. 4. Ice Maker Does Not P
Whirlpool 8178501A, 2-4 Ice Dispensing IDI ice dispensing is the same as in Side-By- Side IDI electronic dispensers, with the addition of an ice door that is powered open and closed by an electric motor. When the dispenser pad is depressed, the user interface commands the core control to dispense ice, based on the cube/crushed keypad selection. The core control directs 120 volts AC through the PTC in the IDI motor, and back to the core control. The core control rectifies the 120 volts AC, and 120 volts DC is sent back out on the BR/WH and RD/WH wires. The polarity
Whirlpool 8178501A, 3-2 REMOVING THE WATER AND ICE DISPENSER COMPONENTS Electrical Shock Hazard Disconnect power before servicing. Replace all parts and panels before operating. Failure to do so can result in death or electrical shock. NOTE: The water and ice dispenser compo- nents are listed as follows: ● Ice Door Motor ● Core Board ● Pad Switches ● User Interface Board ● User Interface (touchpad) ● Dispenser Light Assembly ● IDI Motor ● Water Dispenser Nozzle 1. Unplug refrigerator o
Whirlpool 8178501A, 3-1 COMPONENT LOCATIONS This section instructs you on how to service the Fast Fill Dispenser System in the Side-By-Side Refrigerator. The components and their locations are shown below. COMPONENT ACCESS User Interface & Board Dispenser Light Assembly Ice Pad Switch Water Pad Switch Ice Door Motor Water Nozzle IDI Motor Core Board Smart Valve Dispenser Cover Assembly Dispenser Unit Compartment Dispenser Supply Harness Water Tube
Whirlpool 8178501A, 3-3 6. To remove the ice door motor: a) Remove the two screws from the ice door assembly, and remove the as - sembly from its housing. b) Disconnect the motor wire connector from the core board at P5. Screws Core Board c) Push down on the blue quick disconnect locking ring, and pull the water tube from the fitting (see the top right photo). d) Release the two clips, and pull the nozzle & ice guide out just far enough to remove the motor wires and connec- tor, then remove the ice door assembly from the dispenser. e) Remove the two screws from the motor and remove the motor from the ice door assembly housing. I
Whirlpool 8178501A, 5-6 Perform resistance check on ice door motor . Is reading correct ? Perform resistance check on ice pad (see page 4-1) . Is reading correct? Perform resistance check on IDI motor (see pg 4-2) . Is reading correct ? Replace user interface board. 1. ICE CANNOT BE DISPENSED (WATER DISPENSER IS OPERATING NORMALLY) A. Ice Dispenser Door Does Not Open • Before starting the diagnostics, make sure that there is nothing blocking the ice door. • Make sure that connector P5 is properly seated with the core board connector, and all wires are tight. Te
3-11 REMOVING THE FREEZER DOOR NOTE: The freezer door is shown being re- moved in the following procedure. Except for the wiring and water tubing disconnects, the refrigerator door is removed in the same man- ner. 1. Unplug refrigerator or disconnect power. 2. Turn off the water supply to the refrigerator. 3. Open the refrigerator and freezer doors and remove the
Whirlpool 8178501A, - iii - TABLE OF CONTENTS Page GENERAL .............................................................................................................................. 1-1 Refrigerator Safety ............................................................................................................. 1-1 Model & Serial Number Designations ................................................................................ 1-2 Model & Serial Number Label Locations .....................................................................
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