Kohler PW 9000DPA Operation & User’s Manual

Text of Kohler PW 9000DPA User Guide:

• Kohler PW 9000DPA, 3: Installation 3-2 UPS306-01-00 PowerWAVE 9000 DPA User Manual Dated 01-06-2010 3.3 Unpacking If the packages are received in good order (i.e. the ‘tip & tell’ “FRAGILE” and “ARROW” indications on the packing container are intact) then perform the following steps to unpack the UPS: 1. If the cabinet is shipped inside a wooden case, remove the screws at the base and sides of the case then carefully remove the case from the equipment. 2. Cut the wrappers and remove the packing container by pulling it upwards. 3. Remove the plastic sheeting covering the UPS. 4. Remove the UPS from the pallet. 5. Retain the packaging materials for future shipment of the UPS. 6.

• Kohler PW 9000DPA, 2: Description 2-2 UPS306-01-00 PowerWAVE 9000 DPA User Manual Dated 01-06-2010 2.3.2 Single/Multi cabinet configurations Single cabinet system A single-cabinet system comprises a stand-alone cabinet containing one or more UPS power module(s) operating as a single-module or module-module system (as defined in paragraph 2.3.1). Multi-cabinet system To further increase the overall system capacity it is possible to connect up to 10 standard cabinets in parallel. Depending on the model type, each cabinet can contain up to 5 UPS power modules, thereby potentially resulting in a system comprising up to 50 parallel modules if 10x

• Kohler PW 9000DPA, 3: Installation 3-6 UPS306-01-00 PowerWAVE 9000 DPA User Manual Dated 01-06-2010 3.7.2 Multi-cabinet installation cabling considerations In order to achieve equal load sharing between the UPS cabinets in a multi-cabinet installation, the input cables from the input distribution board to each UPS cabinet should be of equal length. Similarly the UPS output cables to the output distribution board should be of equal length (See Figure 3.3). . Figure 3.3 Cable Lengths for Multi Cabinet Configurations (assuming a 2 cable input) UPS 1 UPS 2 UP

• Kohler PW 9000DPA, 3: Installation 3-14 UPS306-01-00 PowerWAVE 9000 DPA User Manual Dated 01-06-2010 Figure 3.8 DPA-75 Input/Output Terminal Block, Front View 1 X1-X4 Customer interface on Phoenix Terminals: X1 Customer Inputs X2…X4 = Potential free contacts 2 SW1-9 Multi-Cabinet Configuration Switch 3 JD8 Parallel BUS connector Only for paralleling cabinets use optional adapter: JD5 Parallel BUS - Input Connector JD6 Parallel BUS - Output Connector 4 JD11 RS232 / Sub D9/ female, PC interface 5 JD12 RS232/ Sub D9 / male for Multidrop ONLY 6 USB PC Interface 7 SNMP Slot for optional SNMP card ONLY 8 Slot for optional Modem/Etherne

• Kohler PW 9000DPA, UPS306-01-00 PowerWAVE 9000 DPA User Manual Dated 01-06-2010 8-7 8: Specifications 8.7 Cable and fuse sizing (Single feed input) Fuse A Load SINGLE INPUT FEED Mains (3x400/230V) Cable D Cable A F1 F2 UPS Module 1 Static Switch F1 F2 UPS Module 3 Rectifier Inverter Static Switch Rectifier Inverter Static Switch F1 F2 UPS Modules 2 Rectifier Inverter Upgrade Frame Maintenance Bypass IA1 BATTERY CABINET IA2-1 IA2-2 IA2-3 Notes: 1. Fuse and Cable recommendations to IEC 60950-1:2001 or locally recoginsed standards. 2. The fuse and cable rating details in the above tables are a recom

• Kohler PW 9000DPA, UPS306-01-00 PowerWAVE 9000 DPA User Manual Dated 01-06-2010 Kohler Uninterruptible Power Ltd has taken every precaution to produce an accurate, complete and easy to understand manual and will therefore assume no responsibility nor liability for direct, indirect or accidental personal or material damage due to any misinterpretation of or accidental mistakes in this manual. © 2010 Kohler Uninterruptible Power This manual may not be copied nor reproduced without written permission of Kohler Uninterruptible Power.

• 3: Installation 3-16 UPS306-01-00 PowerWAVE 9000 DPA User Manual Dated 01-06-2010 Figure 3.10 DPA-50 Input/Output Terminal Block, Front View 1 X1-X4 Customer interface on Phoenix Terminals: X1 Customer Inputs X2…X4 = Potential free contacts 2 SW1-9 Multi-Cabinet Configuration Switch 3 JD8 Parallel BUS connector Only for paralleling cabinets use optional adapter: JD5 Parallel BUS - Input C

• Kohler PW 9000DPA, UPS306-01-00 PowerWAVE 9000 DPA User Manual Dated 01-06-2010 6-1 6 Troubleshooting 6.1 Alarms In the event of an alarm condition the red ALARM LED-indicator will illuminate on the operator control panel and the audible alarm will sound. In this case proceed as follows: 1. Silence the audible alarm by pressing the RESET button. 2. Identify the cause of the alarm condition by means of the events register in the main menu (See paragraph 4.3.3). 3. In case of doubt please contact your nearest service agent or call Kohler Uninterruptible Power on +65 6302 0708. Fault identification and rectification information is give

• Kohler PW 9000DPA, UPS306-01-00 PowerWAVE 9000 DPA User Manual Dated 01-06-2010 2-3 2: Description 2.3.4 PowerWAVE 9000DPA MD Frames Figure 2.2 PowerWAVE 9000DPA MD Frames PowerWAVE DPA MD Frames CLASSIC DPA-25 TRIPLE DPA-75 UPGRADE DPA-125 Capacity Max. 1 module (10-25kVA) 200 x 7/9Ah batteries 3 modules (10-25kVA) 180 x 7/9Ah batteries 5 modules (10-25kVA) External batteries Max. Power connection kVA 25 75 125 Dimensions (WxHxD) mm 550x1650x780 550x1975x780 550x1975x780 Weight of Empty Frame kg 200 220 160 Weight of Frame with modules and no batteries kg 224 - 233 (with 1 Module) 292 - 319 (with 3 Modules)

• 4: Operation 4-2 UPS306-01-00 PowerWAVE 9000 DPA User Manual Dated 01-06-2010 • Diagnostic (service mode) • Adjustments and testing (service mode) 4.2.2 Mimic LED indicators The mimic diagram indicates the status of the general UPS power flow and change colour between Green and Red (and OFF) to indicate the UPS operating conditions. LINE 1 (rectifier) and LINE 2 (bypass) indicate the ava

• Kohler PW 9000DPA, UPS306-01-00 PowerWAVE 9000 DPA User Manual Dated 01-06-2010 4-11 4: Operation 10. Open the Bypass Line fuse holder F2 and the Rectifier Line fuse holder F1. 4.5.2 Starting the UPS system from the Maintenance Bypass This procedure describes the sequence of operations necessary to power up the UPS module(s) whilst the load is connected to the Maintenance Bypass supply, and then transfer the load to the UPS Inverter(s) (‘On- Line’ mode). Prior to powering-up the system, check and confirm the UPS system status: • The load is supplied via the Maintenance Bypass switch (in all modules) • The UPS module(s) are powered down Powering up the UPS Module(s): In a multi-modu

• Kohler PW 9000DPA, UPS306-01-00 PowerWAVE 9000 DPA User Manual Dated 01-06-2010 4-13 4: Operation 11. The UPS is now operating in ‘On-Line’ mode. The load is protected and supplied by inverter power. 4.5.3 Complete system shutdown The UPS system may be shutdown completely if the load does not need input power for an extended period of time. Use this procedure to totally turn of the load power and shutdown the entire UPS system. 1. Isolate all load equipment connected to the output of the UPS system by opening the fused isolators or circuit breakers in the UPS output load distribution board. 2. Verify that the loads are powered down. Then carry out the following actions on every mod

• Kohler PW 9000DPA, UPS306-01-00 PowerWAVE 9000 DPA User Manual Dated 01-06-2010 3-1 3 Installation 3.1 Introduction This chapter contains all the information necessary for the correct unpacking, positioning, cabling and installation of the PowerWAVE 9000 DPA. 3.2 Receipt of the UPS The UPS and accessories are delivered on a specifically designed pallet that is easy to move with a forklift or a pallet jack. The packing container protects the UPS from mechanical and environmental damage. This protection is further increased by wrapping the PowerWAVE 9000 DPA UPS with a plastic sheet. Upon receiving the U

• Kohler PW 9000DPA, UPS306-01-00 PowerWAVE 9000 DPA User Manual Dated 01-06-2010 3-13 3: Installation Figure 3.7 DPA-25 Input/Output Terminal Block, Front View 1 X1-X4 Customer interface on Phoenix Terminals: X1 Customer Inputs X2…X4 = Potential free contacts 2 SW1-9 Multi-Cabinet Configuration Switch 3 JD8 Parallel BUS connector Only for paralleling cabinets use optional adapter: JD5 Parallel BUS - Input Connector JD6 Parallel BUS - Output Connector 4 JD11 RS232 / Sub D9/ female, PC interface 5 JD12 RS232/ Sub D9 / male for Multidrop ONLY 6 USB PC Interface 7 SNMP Slot for optional SNMP

• Kohler PW 9000DPA, UPS306-01-00 PowerWAVE 9000 DPA User Manual Dated 01-06-2010 3-17 3: Installation Figure 3.11 DPA-150 Input/Output Terminal Block, Front View 1 X1-X4 Customer interface on Phoenix Terminals: X1 Customer Inputs X2…X4 = Potential free contacts 2 SW1-9 Multi-Cabinet Configuration Switch 3 JD8 Parallel BUS connector Only for paralleling cabinets use optional adapter: JD5 Parallel BUS - Input Connector JD6 Parallel BUS - Output Connector 4 JD11 RS232 / Sub D9/ female, PC interface 5 JD12 RS232/ Sub D9 / male for Multidrop ONLY 6 USB PC Interface 7 SNMP Slot for optional SNMP card ONLY 8 Slot for optional Modem/Ethernet card ONLY 9 Battery term

• Kohler PW 9000DPA, UPS306-01-00 PowerWAVE 9000 DPA User Manual Dated 01-06-2010 3-19 3: Installation 3.10 Connecting the batteries 3.10.1 Safety Notes 1. For personal protection, ensure that the battery cables are connected under the following conditions: a) No mains voltage is present in the UPS. b) All the loads are disconnected. c) The UPS battery isolators are open and the external battery isolators are open in the external battery cabinet (where used) – i.e. the terminals to which the battery cables are to be fitted are electrically isolated. 3.10.2 Battery cabling The UPS battery comprises a number of battery blocks (30-50) connected in series to form a battery string of the required voltage and capac

• UPS306-01-00 PowerWAVE 9000 DPA User Manual Dated 01-06-2010 8-5 8: Specifications 8.5 Environmental Module Range MD MX Module Type DPA 10 DPA 15 DPA 20 DPA 25 DPA 30 DPA 40 DPA 50 Audible Noise with 100% / 50% Load dBA 55/49 57/49 57/49 57/49 59/51 65/55 65/55 Operation temperature °C 0 - 40 Ambient Temperature for Batteries °C 20 - 25 (recommended) Storage T

• 4: Operation 4-8 UPS306-01-00 PowerWAVE 9000 DPA User Manual Dated 01-06-2010 4.4.3 Maintenance Bypass mode Figure 4.2 Maintenance Bypass Mode Each module is fitted with a Maintenance Bypass switch (IA1) which, when closed, connects the UPS module output terminals directly to the UPS Bypass Mains supply. This facility enables a UPS module to be shut down for maintenance or rep

• Kohler PW 9000DPA, 3: Installation 3-18 UPS306-01-00 PowerWAVE 9000 DPA User Manual Dated 01-06-2010 Figure 3.12 DPA-250 Input/Output Terminal Block, Front View 1 X1-X4 Customer interface on Phoenix Terminals: X1 Customer Inputs X2…X4 = Potential free contacts 2 SW1-9 Multi-Cabinet Configuration Switch 3 JD8 Parallel BUS connector Only for paralleling cabinets use optional adapter: JD5 Parallel BUS - Input Connector JD6 Parallel BUS - Output Connector 4 JD11 RS232 / Sub D9/ female, PC interface 5 JD12 RS232/ Sub D9 /

• Kohler PW 9000DPA, 8: Specifications 8-6 UPS306-01-00 PowerWAVE 9000 DPA User Manual Dated 01-06-2010 8.6 Packed weights Figure 8.1 Figure 8.2 Figure 8.3 Figure 8.4 Figure 8.5 Figure 8.6 Fig UPS Modules Packed Weight (Kg) Packed Dimension mm Unpacked Weight Unpacked Dimension mm DPA 10 or 15 no Batt. DPA 20 or 25 no Batt. DPA 10 or 15 no Batt. DPA 20 or 25 no Batt. 8.1 DPA-25 1 284 293 700x1825x895 224 233 550x1650x780 8.2 DPA-75 1 304 313 700x2150x895 244 253 TBA 550x1975x780 2 328 346 700x2150x895 268 286 TBA 550x1975x7

• Kohler PW 9000DPA, UPS306-01-00 PowerWAVE 9000 DPA User Manual Dated 01-06-2010 3-25 3: Installation Figure 3.20 Connection of the Bus-lines when paralleling UPS-Cabinet Parallel Adaptors Configuration DIP Switch SW1-9 DIP Switch SW1-9, located in every cabinet, is used to configure the position of the cabinet in a multi-cabinet parallel chain. Using this switch you can define the cabinet’s position as: •the first cabinet in the chain (e.g. cabinet 1 in Figure 3.20). •The middle cabinet in the chain (there may be more than one). •the last cabinet in the chain (e.g. cabinet n in Figure 3.20). 7. Set DIP Switch SW1-9 on the Parallel Adaptor Board (PCB NW8141) of each cabinet a

• Kohler PW 9000DPA, UPS306-01-00 PowerWAVE 9000 DPA User Manual Dated 01-06-2010 3-5 3: Installation These illustrations show that the UPS cabinet requires the following power cables: Rectifier (In): • three-phase (1L1, 1L2, 1L3) • neutral (1N) • protective earth (PE) connection for the rectifier input Bypass (In): • three-phase (2L1, 2L2, 2L3) • neutral (2N) • protective earth (PE) connection for the bypass if used as ‘Dual Feed’ input Load (Out): • three-phase (3L1, 3L2, 3L3) • neutral (3N) �

• Kohler PW 9000DPA, 4: Operation 4-4 UPS306-01-00 PowerWAVE 9000 DPA User Manual Dated 01-06-2010 4.3.2 Main menu screen 4.3.3 Event log menu screen 4.3.4 Measurements menu screen DESCRIPTION LCD-DISPLAY 1. A log of the last 64 events is stored in the Power Management Display (See paragraph 4.3.3). → EVENT LOG MEASUREMENTS 2. Allows monitoring of voltages, power, frequencies, currents, autonomy etc (See paragraph 4.3.4) → MEASUREMENTS COMMANDS 3. Enables the commands “Load to inverter”,

• Kohler PW 9000DPA, 3: Installation 3-22 UPS306-01-00 PowerWAVE 9000 DPA User Manual Dated 01-06-2010 3.11.2 DPA-75 In a DPA-75 FRAME there is space for up to 180 x 9Ah internal batteries. Figure 3.16 shows the different battery and system configurations. The batteries may be wired as separate strings for each UPS-module or as a common battery for all three UPS-Modules. Figure 3.16 DPA-75 Battery Configurations 3.11.3 DPA-50 In a DPA-50 FRAME there is space for up to 280 x 9Ah internal batteries. Figure 3.17 shows the different battery and

• UPS306-01-00 PowerWAVE 9000 DPA User Manual Dated 01-06-2010 3-9 3: Installation 3.9.3 Connecting the UPS output cables 1. To protect personnel during the UPS installation ensure that the connections are performed under the following conditions: a) No mains voltage is present. b) Loads are shut down and disconnected. c) The UPS is shut down and voltage-free. d) The UPS Maintenance By

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