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Labconco 7949020 Operation & User’s Manual

Labconco 7949020 Manual Online:

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Labconco 7949020 User Manual
Labconco 7949020 User Guide
Labconco 7949020 Online Manual

Text of Labconco 7949020 User Guide:

  • Labconco 7949020, 3 Product Service: Domestic 1-800-522-7658, International 816-333-8811 Chapter 1: Introduction In order for lyophilization to occur, ice must be removed from the frozen sample via sublimation. This is accomplished by the collector and the vacuum pump. The collector, which should be at least 15 to 20°C colder than the eutectic temperature (melting temperature) of the sample, traps vapor as ice. Since the vapor pressure at the collector is lower than that of the sample, the flow of water vapor is from the sample to the collector. Since this vapor diffusion process occurs very slowly

  • Labconco 7949020, 10 Product Service: Domestic 1-800-522-7658, International 816-333-8811 C C H H A A P P T T E E R R 3 3 G G E E T T T T I I N N G G S S T T A A R R T T E E D D Now that the site for your Benchtop Shell Freezer is properly prepared, you are ready to unpack, inspect, install and test your Benchtop Shell Freezer. Read this chapter to learn how to: • unpack and move your Benchtop Shell Freezer. • set up your Benchtop Shell Freezer. • connect the electrical supply source to your Benchtop Shell Freezer. • safely use solvents with your Benchtop Shell Freezer. The Benchtop Shell Fr

  • 8 Product Service: Domestic 1-800-522-7658, International 816-333-8811 C C H H A A P P T T E E R R 2 2 P P R R E E R R E E Q Q U U I I S S I I T T E E S S Before you install your Benchtop Shell Freezer, you need to prepare your site for installation. The Benchtop Shell Freezer may be mounted on top of a benchtop work surface. Carefully examine

  • Labconco 7949020, 14 Product Service: Domestic 1-800-522-7658, International 816-333-8811 C C H H A A P P T T E E R R 4 4 U U S S I I N N G G Y Y O O U U R R B B E E N N C C H H T T O O P P S S H H E E L L L L F F R R E E E E Z Z E E R R After your Benchtop Shell Freezer has been installed as detailed in Chapter 3: Getting Started, you are ready to begin using your Benchtop Shell Freezer. Read this chapter to learn how to: • operate the controls. • understand the display. • load samples.

  • Labconco 7949020, 21 Product Service Domestic 1-800-522-7658, International 816-333-8811 A A P P P P E E N N D D I I X X B B B B E E N N C C H H T T O O P P S S H H E E L L L L F F R R E E E E Z Z E E R R D D I I M M E E N N S S I I O O N N S S

  • Labconco 7949020, 1 Product Service: Domestic 1-800-522-7658, International 816-333-8811 C C H H A A P P T T E E R R 1 1 I I N N T T R R O O D D U U C C T T I I O O N N Congratulations on your purchase of a Labconco FreeZone® Benchtop Shell Freezer, which is designed to prepare samples for laboratory lyophilization procedures. The unit is easy to install and maintain. Proper care and maintenance of this product will result in many years of dependable service. Freeze Dry Process Freeze drying is an impo

  • Labconco 7949020, 22 Product Service Domestic 1-800-522-7658, International 816-333-8811 A A P P P P E E N N D D I I X X C C B B E E N N C C H H T T O O P P S S H H E E L L L L F F R R E E E E Z Z E E R R E E L L E E C C T T R R I I C C A A L L S S P P E E C C I I F F I I C C A A T T I I O O N N S S This Appendix contains technical information about the Freeze Dryer including electrical specifications, environmental operating conditions and wiring diagrams. Electrical Specifications Catalog Number Nominal Operating Range Frequency Phase Amperage 7949020 115 103-127

  • Labconco 7949020, 16 Product Service: Domestic 1-800-522-7658, International 816-333-8811 Chapter 4: Using Your Benchtop Shell Freezer Follow the steps below each time you use the shell freezer to obtain optimum performance: 1. Check that the solvent bath drain plug is securely installed in the drain hose. 2. Remove the bath compartment cover and add solvent to the bath compartment. Commonly used solvents are methanol or ethanol. Recommended solvent depth is 1/4" to 1/2" above the top of the rollers (approximately 2 liters). If flammable solvents are used in the shell freezer bath, be sure to keep away fr

  • 18 Product Service: Domestic 1-800-522-7658, International 816-333-8811 Chapter 5: Maintaining Your Benchtop Shell Freezer surfaces. Do not use solvents to remove stains from the exterior surfaces as they may damage the finish. Annually: 1. Every 12 months, or more often if the Benchtop Shell Freezer is operated in a dusty environment, the refrigeration sys

  • Labconco 7949020, 5 Product Service: Domestic 1-800-522-7658, International 816-333-8811 Chapter 1: Introduction through the dried portions of the product, which impedes their progress. As the drying front moves further and further down the matrix, the application of heat to the product becomes more important. Shell freezing as a method of prefreezing the product can increase the surface area-to-volume ratio by spreading out the frozen product inside the vessel. Shell freezing is accomplished by rotating the vessel in a low temperature bath causing the product to freeze in a thin laye

  • Labconco 7949020, 17 Product Service Domestic 1-800-522-7658, International 816-333-8811 C C H H A A P P T T E E R R 5 5 M M A A I I N N T T A A I I N N I I N N G G Y Y O O U U R R B B E E N N C C H H T T O O P P S S H H E E L L L L F F R R E E E E Z Z E E R R Under normal operation, the Benchtop Shell Freezer requires little maintenance. The following maintenance schedule is recommended: As needed: 1. If the heat transfer liquid in the bath becomes contaminated, drain an

  • Labconco 7949020, 6 Product Service: Domestic 1-800-522-7658, International 816-333-8811 Chapter 1: Introduction Chapter 3: Getting Started contains the information you need to properly unpack, inspect and install your Benchtop Shell Freezer. Chapter 4: Using Your Benchtop Shell Freezer discusses the basic operation and information on how to load samples. Chapter 5: Maintaining Your Benchtop Shell Freezer explains how to perform routine maintenance. Chapter 6: Troubleshooting contains information about problems you may encounter while using your Benchtop Shell Freezer, including the probable causes of the problems, and suggested corrective actions. Ap

  • Labconco 7949020, 19 Product Service Domestic 1-800-522-7658, International 816-333-8811 A A P P P P E E N N D D I I X X A A B B E E N N C C H H T T O O P P S S H H E E L L L L F F R R E E E E Z Z E E R R C C O O M M P P O O N N E E N N T T S S The following pages list components that are available for your Benchtop Shell Freezer. The parts shown are the most common replacement parts. If other parts are required, contact Product Service.

  • Labconco 7949020, FreeZone ® Benchtop Shell Freezers Models 7949020 7949030 7949040 Labconco Corporation 8811 Prospect Avenue Kansas City, MO 64132-2696 800-821-5525, 816-333-8811 FAX 816-363-0130 E-MAIL [email protected] HOME PAGE www.labconco.com User’s Manual Please read the User’s Manual before operating the equipment. To receive important product updates, complete your product registration card online at register.labconco.com

  • Labconco 7949020, 26 Product Service Domestic 1-800-522-7658, International 816-333-8811 DECLARATION OF CONFORMITY Application Council Directive(s): 73/23/EEC, 89/336/EEC Standard(s) to which conformity is declared: EN61010, EN55022, EN50082-1 Manufacturer’s Name: Labconco Corporation Manufacturer’s Address: 8811 Prospect Avenue Kansas City, MO 64132 USA Importer’s Name: See Shipping/Customs Documents* Importer’s Address: See Shipping/Customs Documents for your equipm

  • Labconco 7949020, 9 Product Service: Domestic 1-800-522-7658, International 816-333-8811 Chapter 2: Prerequisites Location Requirements The Benchtop Shell Freezer should be located in an area that provides an unobstructed flow of air around the cabinet. This air cools the refrigeration system. A minimum of 3" must be allowed between the back and both sides of the Benchtop Shell Freezer and adjacent wall surfaces. Restriction of airflow during operation could adversely affect performance. Refer to Appendix B: Benchtop Shell Freezer Dimensions for dimensional drawings of the Benchtop Shell Freezer.

  • Labconco 7949020, 12 Product Service: Domestic 1-800-522-7658, International 816-333-8811 Chapter 3: Getting Started Installing Your Benchtop Shell Freezer After you verify receipt of the proper components, move your Benchtop Shell Freezer to the location where you want to install it. Then, follow the steps listed below. 1. Check that the solvent bath drain plug is securely installed in the drain hose. 2. Remove bath compartment cover and add solvent to bath compartment. Commonly used solvents are methanol o

  • Labconco 7949020, 20 Product Service: Domestic 1-800-522-7658, International 816-333-8811 Appendix A: Benchtop Shell Freezer Components Item Qty Part No. Description 1 1 7403100 Lid 2 1 7408400 Gasket – Lid 3 1 1305200 Switch 4 1 7394400 Printed Circuit Board 5 1 7392208 Label 6 1 7624100 Hose – Drain 7 1 7728000 Plug – Drain 8 1 7519100 Drive Motor 115V 7519101 Drive Motor 230V 9 1 7515300 Temperature Sensor 1 2 9 8 4 7 6 3 5 5

  • 23 Product Service: Domestic 1-800-522-7658, International 816-333-8811 Appendix C: Benchtop Shell Freezer Specifications Occasionally, however, a temporary conductivity caused by condensation must be expected, in accordance with IEC 664.

  • Labconco 7949020, 13 Product Service: Domestic 1-800-522-7658, International 816-333-8811 Chapter 3: Getting Started WARNING: The disposal of substances used in connection with this equipment may be governed by various Federal, State or local regulations. All users of this equipment are urged to become familiar with any regulations that apply in the user’s area concerning the dumping of waste materials in or upon water, land or air and to comply with such regulations.

  • Labconco 7949020, 2 Product Service: Domestic 1-800-522-7658, International 816-333-8811 Chapter 1: Introduction Freeze Dry Rates The efficiency of the freeze drying process is dependent upon the surface area and the thickness of the sample, the collector temperature and vacuum obtained, the eutectic point and solute concentration of the sample. It is important to remember these factors when trying to obtain efficient utilization of your freeze dry system. A listing of selected materials and their appr

  • Labconco 7949020, 7 Product Service: Domestic 1-800-522-7658, International 816-333-8811 Chapter 1: Introduction Typographical Conventions Recognizing the following typographical conventions will help you understand and use this manual: • Book, chapter, and section titles are shown in italic type (e.g., Chapter 3: Getting Started). • Steps required to perform a task are presented in a numbered format. • Comments located in the margins provide suggestions, reminders, and references. • Critical information is presented in boldface type in paragraphs that are p

  • T T A A B B L L E E O O F F C C O O N N T T E E N N T T S S CHAPTER 1: INTRODUCTION 1 Freeze Dry Process 1 Freeze Dry Rates 2 Freeze Dry Capacity 3 Samples Containing Volatile Substances 4 Sample Surface Area and Thickness of the Sample 4 About This Manual 5 Typographical Co

  • Labconco 7949020, 11 Product Service: Domestic 1-800-522-7658, International 816-333-8811 Chapter 3: Getting Started DO NOT RETURN GOODS WITHOUT THE PRIOR AUTHORIZATION OF LABCONCO. UNAUTHORIZED RETURNS WILL NOT BE ACCEPTED. IF YOUR BENCHTOP SHELL FREEZER WAS DAMAGED IN TRANSIT, YOU MUST FILE A CLAIM DIRECTLY WITH THE FREIGHT CARRIER. LABCONCO CORPORATION AND ITS DEALERS ARE NOT RESPONSIBLE FOR SHIPPING DAMAGE. DO NOT DISCARD THE CARTON OR PACKING MATERIALS UNTIL YOU HAVE CHECKED ALL OF THE COMPONENTS AND INSTALLED AND TESTED THE BENCHTOP SHELL FREEZER. Benchtop Shell Freezer Components Locate the model of Benchtop Shell Freezer

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