Lifebreath CLEAN AIR FURNACE 60ELE Operation & User’s Manual

Text of Lifebreath CLEAN AIR FURNACE 60ELE User Guide:

• Lifebreath CLEAN AIR FURNACE 60ELE, CAF-03 0606 Congratulations on your selection of the Lifebreath Clean Air Furnace. This is a very advanced unit that combines an electric furnace with the tremendous health benefits of year-round fresh air ventilation in every room of your house. With the addition of Lifebreath T.F.P. Air Cleaner (option- al) you will have the ultimate in comfort and healthy indoor air quality. (See back cover of this manual) Once it is correctly installed, safety will never be an issue with your Lifebreath furnace. No flames, fumes or flue gase

• Lifebreath CLEAN AIR FURNACE 60ELE, Top Side Front 29.5" 29.5" 19" 47.5" 6" 6" ® CLEAN AIR FURNACE 14" 12" 4" 19" 16" Duct (coil) Opening 17.25" *Ventilation Supply Air Inlet *Ventilation Exhaust Air Outlet 22" *Return Plenum Latches Blower Section Service Clearance 1' Service Clearance 3' 2 Core Ventilation system has patented aluminum heat recovery core for energy-efficient ventilation. Filters Washable air filters in exhaust and supply air streams of ventilation section, 1" Pleated in return plenum side. Case Prepainted galvanized steel for superior corrosion resis- tanc

• Lifebreath CLEAN AIR FURNACE 60ELE, 3 Top Side Front 29.5" 29.5" 19" 47.5" 6" 6" ® CLEAN AIR FURNACE 14" 12" 4" 19" 16" Duct (coil) Opening 17.25" *Ventilation Supply Air Inlet *Ventilation Exhaust Air Outlet 22" *Return Plenum Latches Blower Section Service Clearance 1' Service Clearance 3' Core Ventilation system has patented aluminum heat recovery core for energy-efficient ventilation. Filters Washable air filters in exhaust and supply air streams of ventilation section, 1" Pleated in return plenum side. Case Prepainted galvanized steel for superior corrosion re

• Lifebreath CLEAN AIR FURNACE 60ELE, 5 The purpose of this manual is to give the contractor guide- lines for installing the Lifebreath Clean Air Furnace. All national and local codes relating to this type of equipment must be followed. Locating The Unit The Clean Air Furnace is designed to be installed vertical- ly, in a conditioned space,where the surrounding temperature does not fall below 50°F (10°C). Attic installa- tions are not recommended. Typically the unit is installed in a mechanical area of the basement, or other partitioned mechanical room, elsewhere in the home. A location close to an outside wall is recommended, as the ventilation supply and exhaust portion w

• Lifebreath CLEAN AIR FURNACE 60ELE, 6 Penetrations from sheet metal screws used to fasten the ductwork to the cabinet of the unit should only be placed into the duct flange provided. This is to avoid contact and damage of the heating/air conditioning coils and internal wiring. Ducting The duct sizing for the furnace section can be determined using HRAI Residential Air System Design Manual, SMACNA, or any other industry-recognized manuals. Any ductwork running through unconditioned space must be sealed properly and insulated to prevent heat loss. All loca

• Lifebreath CLEAN AIR FURNACE 60ELE, 7 Locating the Exhaust Weatherhoods The Exhaust Weatherhood should be located as fol- lows: * At least 4-6' from the supply inlet. * At least 18" above grade or expected snow accu- mulation. * At least 3' from gas meters, combustion vents, or dryer vents. * Do not install in garages, crawl spaces or attics. Outside Ducting the Weatherhoods The ventilation portion of the Clean Air Furnace can be vented off either side of the unit by removing knockouts provided. Once the knockouts in Fig. 2 / Fig. 3 are removed, a bead of silicone can be placed on the plastic thermo-collars (provided), to form a seal between the collars and the cabinet. The collars can then be fas- t

• Lifebreath CLEAN AIR FURNACE 60ELE, 8 Pitot Tube Air Flow Balancing It is necessary to have balanced air flows in an HRV. The volume of air brought in from the outside must equal the volume of air exhausted by the unit. If the air flows are not properly balanced then: * The HRV may not operate at its maximum efficiency * A negative or positive air pressure may occur in the house * The unit may not defrost properly * Failure to balance the HRV may void warranty Prior to balancing, ensure that: 1. All sealing of the ductwork system has been completed. 2. All of the HRV's components are in place and functioning properly. 3. Balancing da

• Lifebreath CLEAN AIR FURNACE 60ELE, 9 For general balancing it is sufficient to move the Pitot tube around in the duct and take an average or typical reading. Repeat this procedure in the other (supply or return) duct. (Fig. B.). Determine which duct has the highest airflow (highest reading on the gauge). Then damper that airflow back to match the lower reading from the duct. The flows should now be balanced. Actual airflow can be determined from the gauge reading. The value read on the gauge is called velocity pressure. The Pitot tube comes with a chart that will give the air flow velocity based on the velocity pressure indicated

• 10 Drain Line The ventilation portion of the Clean Air Furnace has two drain pans for removing condensation, which may occur on the heat recovery core during cold weather. See Fig. 5, for connection. Figure 5 Drain Line Diagram DRAIN SPOUT TAPE THROUGH KNOCKOUT TO DRAIN TEE CONNECTOR DRAIN SPOUT 2" KNOCKOUT KNOCKOUT Installation

• Lifebreath CLEAN AIR FURNACE 60ELE, 11 A A A A FAN SW CG PDS CM FOR MINIMUM SUPPLY CONNECTION USE 75˚C COPPER. AWG SIZE T M8 M7 M2 M4 M6 THR2 THR2 M5 THR1 M3 CH M1 THR1 15A F 240VAC CAP M1 BLOWER MOTOR SUPPLY CIRCUIT CH-1 3 1 CH-3 6 4 2 MED CH-4 5 CH-2 2 1 CR-2 CR-3 5 4 3 FILTER CR-1 6 CR-4 THR1 24V THR2 CR CG LO MD LOW ML HI N L1 G L2 FILTRE ELECTRONIQUE HUMIDIFICATEUR 120VAC 60HZ THERMOSTAT R R F1 W G W G Y C Y C HU NFI 240V/1 18 KW #3 240/1 N FAN MOTOR, ELECT. FILTER& HUM. SUPPLY FUSEHOLDER BLOWER MOTOR, ELECT. FILTER& HUM. TERMINAL BLOCK FAN MOTOR, ELECT. FILTER& HUM. SUPPLY FUSE HEATING FAN RELAY COIL 208/240V 50/60HZ L1..3 CG HU--MD CR

• 12 In order for any appliance to work properly it must be set up and tested by a knowledgeable technician. The following conditions must be met prior to start-up 1. Blower wheel rotates freely inside its housing. 2. Wiring connections are tight. 3. Water is sitting in the "P" trap below the HRV core. 4. All duct and pipe connections are sealed. 5. Front a

• Lifebreath CLEAN AIR FURNACE 60ELE, Heating/Cooling When the room thermostat calls for heat, the furnace blower switches on to heating speed and will start circu- lating air across the coil, which picks up heat and delivers it to the rest of your home. Once the thermostat's temperature is reached the ele- ments will shut off, and the blower will return to its pre-set speed or off. Note: When the furnace blower is left running on low speed the air in the home circulates continu- ously. When the heat is called for the blower will automatically switch to a higher speed. After the required hot air has been delivered the blower will switch

• Lifebreath CLEAN AIR FURNACE 60ELE, Lack of heat 1. Check that the room thermostat is set to the desired temperature. 2. Ensure there is power to the unit. 3. Verify that the airflow in and out of the system matches designed specs. If airflow is low, check for blockage in the filter or some other obstruction. HRV core freezes up 1. Make sure that the supply and exhaust lines are bal- anced according to the "Balancing Procedure" in this manual. 2. If out of balance, ensure that the balancing dampers have not been moved and that there are no obstruc- tions in the outside hoods. 3. If necessary, install optional defrost kit, according to instructions. Water sits in drain pipes 1. Check drain pans or lines for

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