Merco PD-4 Parts & Service Manual
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Merco PD-4, PARTS & SERVICE MANUAL PD-4 “POP-DOWN” TOASTER The PD-4 “Pop-Down” toaster is revolutionary in design concept. It’s unique principle allows finished product to gently drop to the receiving pan. Operation is a simple push-button procedure with full control for the degree of toasting desired. The solid state computer circuitry ensures consistant results every time, no mater how frequently the toaster is used. The information in this manual will contain part numbers and descriptions of replacement parts along with illustrations and guidelines for repairs. Merco Savory, Inc. 1111 North Hadley Road Fort Wayne, IN 46801 Service Hot Line: 800-701-299
SEQUENCE OF OPERATIONS Power is permanently supplied to the timer and the “push to toast” button. When depressing the “push to toast” button, power is supplied through the timer(control board) to a normally open relay, applying power to the heater cards along wiht the heat indicator light. The heater cards operate at a constaant voltage and wattage. The hold t
Merco PD-4, TROUBLESHOOTING GUIDE CONDITION Doors do not open / close or do not open/ close fully. Doors open, but toasting light remains illumi- nated. Doors held open by solenoids, and only close when power is disconnected. Light/Dark controlprovides no change in toast color. Heating elements do not light during toasting. Toasting light does not illuminate when push- to-toast button is depressed. Push-to-toast button does not control the toasting function. Bread does not toast. Heating elements glow immediately after toaster is plugged in. Noisy operation. Flare-up of heating elements. Heating elements are on and will not go off. Heating elements on, toasting light off. B
Merco PD-4, TIMER PERFORMANCE CHART I LEGEND - TIMER TERMINALS TERMINALS #1 & #2 - INPUT VOLTAGE TO TIMER TERMINALS #5 & #1 -- RELAY COIL (INPUT) TERMINALS #6 & #1 - SOLENOID TERMINALS #3 & #2 - RESET BUTTON TERMINALS #4 & #2 - PUSH TO TOAST BUTTON TYPICAL TOASTING TIMES Minimum setting (Light) 40-50 seconds. Maximum setting (Dark) 2 min., 10-40 seconds. LINE VOLTAGE TO TOASTER TERMINALS #6 & #1 VOLTS MEASURED WHILE DEPRESSING RESET BUTTON TERMINALS #5 & #1 VOLTS MEA
Merco PD-4, INSTALLATION Install the PD-4 in the most convenient location for ease of cleaning, maintenance, and general operation. Avoid installing in locations with drafts, close proximity to grease or vapor-producing appliances, or other high ambient heat equipment. Recommended height from floor to bottom of toaster is 43”. Shelf or counter top should be able to support the toaster weight of 24 lbs. Overhead clearance from top of toaster should allow for easy loading and heat dissipation. 10” minimum clearance is recommended. WARNING This toaster must be plugged into the proper voltage which is specified on the data plate located on the
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