Merco RT-2VSE Service Manual

Text of Merco RT-2VSE User Guide:

• Merco RT-2VSE, RT2VSEsvcmanual REV: 7/13/07 PARTS & SERVICE MANUAL for RT-2VSE & RT-2VSHO TOASTER The information found in this manual will prove very helpful. Although the instructions are easy to follow, all repair procedures should be carried out by a qualified Merco Savory Certified Service Representative. THIS MANUAL SHOULD BE RETAINED FOR FUTURE USE Model RT - 2VSE

• Merco RT-2VSE, RT-2VSE/VSHO Service Manual 2 PARTS REPLACEMENT (For models: RT-2VSE & RT2-VSHO) A – CASE REMOVAL 1. Remove reflector tray, toast pan and delivery chute. 2. Remove the 2 screws along the front trim panel and remove. 3. Remove left front panel. 4. Remove the 4 screws holding control panel to unit and carefully pull panel towards you with all wires intact. Slide control panel towards center of unit. 5. With hands on each side of case, pull forward to remove. B – CASE REPLACEMENT 1.

• Merco RT-2VSE, RT-2VSE/VSHO Service Manual 3 H – GEAR MOTOR 1. With outer case removed, disconnect motor leads from on/off switch and terminal block and cut wire ties at floor panel. 2. Remove the 2 retaining bolts from the underside of the unit. 3. Remove the drive chain and lift out motor. 4. Separate motor from motor mounting bracket by removing the 4 slotted screws on the bracket. 5. Using a 1/16” allen wrench, remove the drive sprocket from the motor shaft. 6. Attach new gear motor to motor mounting bracket. 7. Install drive sprocket on motor shaft making sure the Allen screw rests on the flat of the

• Merco RT-2VSE, RT-2VSE/VSHO Service Manual 4 L – CONVEYOR CHAIN Figure 8 1. With outer case removed, loosen motor mounting bracket retaining bolts on underside of unit and slide motor to the left. 2. Loosen rear shaft adjusting bracket nuts and bearing retaining bracket nuts on both sides of unit. 3. Slide rear conveyor shaft forward to loosen the tension. 4. Separate the chain at any link and slide out from front of unit. 5. Before installing new chain, check for proper orientation (see Figure 8) and correct number of links. 6. Starting at front of unit, slide chai

• Merco RT-2VSE, RT-2VSE/VSHO Service Manual 5 M – FRONT & REAR SHAFT BEARINGS Figure 8 1. Remove outer case and conveyor chain. 2. To remove front shaft bearings: first, remove the bearing retainers on both sides of the unit. 3. With retainers removed, slide bearing out (with shaft, if necessary). Note proper location of the spacer washers on the front bearing retainer studs. 4. Replace bearings (and front shaft, if necessary). 5. To remove rear shaft bearings: remove drive chain and

• Merco RT-2VSE, RT-2VSE/VSHO Service Manual 6 PROBLEM POSSIBLE CAUSES SUGGESTED REMEDIES 1. Defective or improper electrical outlet. 1. Check voltage at receptacle. Check that voltage conforms to Savory specifications on unit data plate. 2. Defective plug or line cord 2. Check plug and line cord. Replace if necessary. No heat, conveyor belt doesn’t run 3. Defective on/off switch 3. Replace switch. 1. Defective heating elements 1. Replace elements Unit fails to heat 2. Defective, loose or improper wiring or terminal block. 2. Check wiring and terminal block for improper connections or de

• Merco RT-2VSE, RT-2VSE/VSHO Service Manual 7 PROBLEM POSSIBLE CAUSES SUGGESTED REMEDIES Cannot regulate speed of conveyor belt 1. Defective speed control 1. Replace speed control 1. Loose sprocket(s) 1. Tighten sprocket(s) 2. Broken drive chain 2. Replace drive chain Gear motor runs but conveyor belt slips or doesn’t run 3. Disengaged drive chain 3. Adjust drive chain Cannot adjust heat for bun toasting (For buns, only the upper heaters should function 1. Defective bun/toast switch 1. Re

• Merco RT-2VSE, RT-2VSE/VSHO Service Manual 10 PARTS LIST RT-2VSE (208/240V) LETTER PART # DESCRIPTION B 12542 Reflector Tray 18026 Element – 300W 104V, Upper (208V) 18027 Element – 300W 110V, Upper (220V) 18028 Element – 300W 120V, Upper (240V) 18039 Element – 335W 104V, Lower (208V) 18040 Element – 335W 110V, Lower (220V) C 18041 Element – 335W 120V, Lower (240V) D 12381 Bearing Retainer E 12508 Tension Adjusting Bracket F 12548 Rear Shaft Assembly G 12551 Wire Conveyor Belt, S.S. H 21319 32T Sprocket Assembly I 12412 Drive Chain (55 links) J 69787

• RT-2VSE/VSHO Service Manual 12 Merco Savory, LLC 1111 North Hadley Road Fort Wayne, Indiana 46804 United States of America Telephone: (260) 459-8200 Facsimile: (260) 436-0735 Service Hotline: (800) 678-9511 www.mercosavory.com

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