Sierra Monitor Corporation 3600I Instruction Manual
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Sierra Monitor Corporation 3600I, 3600I Page: 19 • The presence of high intensity flickering IR sources may affect sensitivity. • Aiming the Detector: • The detector should be aimed toward the center of the detection zone and have a completely unobstructed view of the protected area. • Whenever possible, the detector face should be tilted down at a 45º angle to maximize coverage and prevent accumulation of dust and dirt. • Do not start an installation unless all conceivable considerations regarding detection location have been taken into account. Installation s
Sierra Monitor Corporation 3600I, 3600I Page: 34 4 MAINTENANCE AND TROUBLESHOOTING ➣ In this chapter… Maintenance page 34 Troubleshooting page 36 This chapter deals with preventive maintenance, describes possible faults in detector operation and indicates corrective measures. Ignoring these instructions may cause problems with the detector and may invalidate the warranty. Whenever a unit requires service, please contact Sierra Monitor or its authorized distributor for assistance. 4.1 MAINTENANCE This section describes the basic maintenance steps that should be taken to keep the detector in good working condition and includes the following topics: • General Procedures, page 34 • Perio
Sierra Monitor Corporation 3600I, 3600I Page: 48 C RS-485 COMMUNICATION NETWORK ➣ In this appendix… RS-485 Overview page 48 C.1 RS-485 OVERVIEW By using the RS-485 network capability of the IR3 detector and additional software, it is possible to connect up to 32 detectors in an addressable system with four (4) wires only (2 for power and 2 for communication). Using repeaters, the number of detectors can be much larger (32 detectors for each repeater) up to 247 on the same four (4) wires. When using the RS-485 network, it is possible to read each detector status (FAULT, WARNING, and ALARM) and to initiate a BIT to each detector individually. For more details, consult Sierra Moni
Sierra Monitor Corporation 3600I, 3600I Page: 6 1.4.5 PRODUCT CERTIFICATION The 3600I Flame Detectors have the following certifications: • ATEX, IECEX, page 6 • SIL-2 Approved, page 6 1.4.5.1 ATEX, IECEX The 3600I Flame Detector is certified to: • ATEX Ex II 2 GD per SIRA 07ATEX 1149 and IECEx SIR. 07.0085. • EExde IIB + H 2 . • T5 Ambient Temp. -55°C to +75°C. • T4 Ambient Temp. -55°C to +85°C. This product is suitable to use in hazardous zones 1 and 2 with IIB + H 2 gas group vapors present. 1.4.5.2 SIL-2 APPROVED The 3600I Flame Detector is certifie
Sierra Monitor Corporation 3600I, 3600I Page: 18 2 INSTALLING THE DETECTOR ➣ In this chapter… General Guidelines page 18 Unpacking the Product page 19 Required Tools page 19 Certification Instructions page 20 Installation Cables page 21 Installing the Tilt Mount (part no. 3600 page 22 Connecting the Detector page 24 Configuring your Detector page 27 This chapter provides basic guidelines for installing the detector. It does not attempt to cover all of the standard practices and codes of installation. Rather, it emphasizes specific points of consider
Sierra Monitor Corporation 3600I, 3600I Page: 54 D.4 LASER DETECTION COVERAGE POINTER - P/N 777166 The Laser Detection Coverage Pointer evaluates detector coverage on-site. The device is an add-on accessory that enables designers and installers to optimize detector location and assess the actual coverage of installed detectors. The device is universal and can be used with all 3600 Optical Flame Detectors. Figure 19: Laser Detection Coverage Pointer D.5 AIR SHIELD - P/N 777161 The Air Shield enables you to install the de
Sierra Monitor Corporation 3600I, 3600I Page: 8 Table 3: Fuel Sensitivity Ranges Type Of Fuel Percent of Max. Distance at each Sensitivity Range Gasoline 100% N-Heptane 100% JP4 70% Kerosene 70% Diesel Fuel 70% Alcohol 95% 60% IPA 60% Methanol 55% Methane 45% LPG 45% Paper 35% Polypropylene 15% 1.5.2 CONE OF VISION • Horizontal: 100° Figure 1: Horizontal Field of View
Sierra Monitor Corporation 3600I, 3600I Page: iii ABBREVIATIONS AND ACRONYMS Abbreviation Meaning ATEX Atmosphere Explosives AWG American Wire Gauge BIT Built In Test EMC Electromagnetic Compatibility EOL End of Line FOV Field of View HART Highway Addressable Remote Transducer-communication protocol IAD Immune at Any Distance IECEx International Electrotechnical Commission Explosion IPA Isopropyl Alcohol IR Infrared JP4 Jet Fuel Latching Refers to relays remaining in the ON state even after the ON condition has been removed LED Light Emitting Diode LPG Liquefied Petroleum Gas mA MilliAmps (0.001 a
Sierra Monitor Corporation 3600I, 3600I Page: 29 2.8.4 FUNCTION SET-UP You can select the desired functions as detailed in the following table. Table 19: Functions Function Setting Alarm Latch • Yes: Enable Alarm latching. • No: Disable Alarm latching (default). Auxiliary Relay** • Yes: Activate Auxiliary Relay at Warning level. • No: Activate Auxiliary Relay at Alarm level (default). Automatic BIT • Yes: Perform Automatic & Manual Bit (default). • No: Perform Manual Bit only. Alarm BIT • Yes: Successful Manual Bit activates the Alarm Relay for approximately
Sierra Monitor Corporation 3600I, 3600I Page: 36 4.2 TROUBLESHOOTING This section is intended to be a guide to correct problems which may happen during normal operation. Table 22: Troubleshooting Table Problem Cause Corrective Action LEDs Off Fault Relay at N.O 0- 20mA at 0mA No power at the unit • Check that the correct power is sent to the detector. • Check power polarity. • Check wiring in the detector. • Send the detector back for repairs. Yellow LED flashes at 4 Hz Fault Relay at N.O 0- 20mA at 0mA Fault Detector • Low Voltage • Faulty Detector • Check the voltage at the detector; verify at least 24V at the detector terminal. • Send the detector back for repa
Sierra Monitor Corporation 3600I, 3600I Page: 53 D.3 WEATHER PROTECTION - P/N 777163 The weather protector protects the detector from different weather conditions, such as snow and rain. Figure 18: Weather Protection
Sierra Monitor Corporation 3600I, 3600I Page: 17 Table 12: Results of a Successful Manual BIT Output Result FAULT relay • Wiring options 1, 2, and 4: remains CLOSED (Normal) • Wiring options 3 and 5: remains OPEN (Normal) ALARM relay Activated for 3 sec (only when the function Alarm BIT is set to YES) AUXILIARY relay For wiring options 4 and 5: is activated for 3 sec (only when the function Auxiliary BIT is set to YES) 0-20mA output Wiring option 1, 2, 3: • Initiates 20 mA only when the function Alarm BIT is set to YES • Initiates 16 mA when the function Auxiliary BIT is set to YES and the function Alarm
3600I Page: 47 Figure 12: 0-20mA Wiring Option 1 (Unisolated Sink 3-Wire) Figure 13: 0-20mA Wiring Option 2 and 3 (Source 3-Wire available with the HART protocol) Note: There are no 0-20mA outputs in wiring options 4 and 5.
Sierra Monitor Corporation 3600I, 3600I Page: 3 Table 1: Wiring Options Wiring Option Connections Provided 1 Power Manual BIT Fault Relay N.C. Alarm Relay N.O. 0-20mA Sink RS-485 - 2 Power Manual BIT Fault Relay N.C. Alarm Relay N.O., N.C. 0-20mA Source RS-485 HART 3 Power Manual BIT Fault Relay N.O. Alarm Relay N.O., N.C. 0-20mA Source RS-485 HART 4 Power Manual BIT Fault Relay N.C. Alarm Relay N.O. Auxiliary N.O. RS-485 - 5 Power Manual BIT Fault Relay N.O. Alarm Relay N.O. Auxiliary N.O. RS-485 - Note: Wiring option 1 is default. The mA 'Sink' output can be altered to '
3600I Page: ii ABOUT THIS GUIDE This guide describes the Model 3600I Triple IR (IR3) Flame Detector and its features and provides instructions on how to install, operate and maintain the detector. This guide includes the following chapters and appendixes: • Chapter 1, Introduction, provides a general overview of the product, principles of operation, and performance
Sierra Monitor Corporation 3600I, 3600I Page: 12 1.5.5 OUTPUT SIGNALS Outputs are available according to the default configuration or the wiring options selected for the 3600I IR3 Detector. Determine the outputs for your model according to Table 7. The detector incorporates several types of output suitable to different control systems: • 0-20mA (stepped) with HART • Relays (Alarm, Fault, Auxiliary) • RS-485 Modbus Table 7: Available Output Types Output Type Version Detector Status Alarm relay 3600I – Opti
Sierra Monitor Corporation 3600I, 3600I Page: 23 2.6.2 TILT MOUNT ASSEMBLY Figure 5 shows the Tilt Mount Assembly. TiltMount TiltHoldingPlate Horiz ontal LockingScrew VerticalLocking Screw DetectorHolding Plate Figure 5: Tilt Mount Assembly Figure 6 shows the Tilt Mount Assembly with dimension in both millimeters and inches. Figure 6: Tilt Mount Assembly (dimensions in mm and inches)
Sierra Monitor Corporation 3600I, 3600I Page: 35 4.1.2 PERIODIC PROCEDURES In addition to preventive cleaning and maintenance, the detector should be functionally tested every six months or as dictated by local codes and regulations. These tests should also be carried out if the detector has been opened for any reason. 4.1.2.1 POWER-UP PROCEDURE Perform Power-Up procedure every time power is restored to the system. Follow the instructions described in Powering Up on page 30. 4.1.2.2 FUNCTIONAL TEST PROCEDURE Perform a functional test of the detector as described
Sierra Monitor Corporation 3600I, 3600I Page: 50 • Fire Simulator with integral batteries • Battery charger • Optional Beam Collimator • Storage case D.1.2 OPERATING INSTRUCTIONS Warning: Do not open the Fire Simulator to charge the batteries or for any other reason in a hazardous area. Caution: The following test simulates a real fire condition and may activate the extinguishing system or other alarms. If this is not desired, disconnect/inhibit them before the test and reconnect after the simulation. ➣ To simulate a fire: 1 Aim the Fire Simulator t
Sierra Monitor Corporation 3600I, 3600I Page: viii LIST OF TABLES Table 1: Wiring Options ....................................................................................................................... 3 Table 2: Sensitivity Range Levels ....................................................................................................... 7 Table 3: Fuel Sensitivity Ranges ......................................................................................................... 8 Table 4: Immunity to False Alarm Sources ................................................
3600I Page: 13 1.5.6 DETECTOR STATUS The possible detector function statuses are listed in Table 8. A more detailed fault analysis can be seen via HART or RS485. Table 8: Detector Status Status Description Normal Normal operation. BIT Built-In-Test being performed. Warning Fire detected - changed to Warning (pre-alarm state). Alarm Fire detected - changed to Fi
3600I Page: 33 Table 21: Results of Successful Fire Simulator Test Component Action Notes 0-20mA Turn to 20mA For a few seconds and then return to 4mA Alarm Relay Activated for a few seconds and then returns to Normal Auxiliary Relay Activated for a few seconds and then returns to Normal Fault Relay Remains active during the test LED Red, steady The detector is no
Sierra Monitor Corporation 3600I, 3600I Page: vi APPENDICES ................................................................................................................................... 37 A SPECIFICATIONS ..................................................................................................................... 38 A.1 TECHNICAL SPECIFICATIONS ....................................................................................... 38 A.2 ELECTRICAL SPECIFICATIONS ..................................................................................... 39 A.3 OUTPUTS ........................................................................................
Sierra Monitor Corporation 3600I, 3600I Page: 56 4 The set-up parameters must be verified (as described in Using the 0-20mA Interface for Alerting on page 55, point 1 and in Using the Alarm Relay Contact for Alerting on page 56, point 1) and the function of the 3600 Flame Detector (flame detection, function of the 0-20mA interface, relay functions) must be checked completely. E.1.2.2 USING THE 0-20MA INTERFACE FOR ALERTING 1 The following parameters shall be set: • AUTOMATIC BIT test = on • Connected to 0-20mA Terminals 2 The following allowed output current must be supervised with an accuracy of ± 5%: • Normal State = 4mA • Warning State = 16mA • Alarm State = 20mA 3 T
Sierra Monitor Corporation 3600I, 3600I MODEL 3600I TRIPLE IR (IR3) FLAME DETECTOR APPLICABILITY & EFFECTIVITY Effective for all Model 3600I Detectors manufactured after June 1, 2010. Instruction Manual Part Number T15014 Rev. 3 August 2010
Sierra Monitor Corporation 3600I, 3600I Page: 31 3.2 SAFETY PRECAUTIONS After powering-up, the detector requires almost no attention in order to function properly, but the following should be noted: • Follow the instructions in this guide and refer to the drawings and specifications. • Do not expose the detector to radiation of any kind unless required for testing purposes. • Do not open the detector housing, while power is applied. • Do not open the electronic compartment. This part should be kept closed at all times and only opened in the factory. Opening the el
3600I Page: 52 D.1.5 TECHNICAL SPECIFICATIONS Mechanical • Explosion Proof Enclosure: • NFPA (designed to meet) • Class I, Division 1 & 2 Groups B, C and D • Class II, Division 1 & 2 Groups E, F and G • ATEX EX II2G NEMKO 02ATEX255 • EExd IIB T5 50°C per En 50-014 & EN50-018 Electrical • Power: 8 VDC Max. • 6 x Rechargeable 1.2 VDC NiCd Bat
Sierra Monitor Corporation 3600I, 3600I Page: 49 D ACCESSORIES ➣ In this appendix… Long Range IR3 Fire Simulator page 49 Tilt Mount - P/N 3600-001 page 52 Weather Protection - P/N 777163 page 53 Laser Detection Coverage Pointer - P/N 777166 page 54 Air Shield - P/N 777161 page 54 This appendix describes the accessories that can help you maximize fire detection with the IR3 flame detector: D.1 LONG RANGE IR3 FIRE SIMULATOR The IR3 Long Range Fire Simulator 20/20-310 is designed specifically for use with IR3 flame detectors. The Fire Simulator emits IR radiation in a unique sequential pattern corresponding to and recognizable by the IR3
Sierra Monitor Corporation 3600I, 3600I Page: 43 B WIRING INSTRUCTIONS ➣ In this appendix… General Instructions for Electrical Wiring page 43 Typical Wiring Configurations page 44 B.1 GENERAL INSTRUCTIONS FOR ELECTRICAL WIRING Follow the instructions detailed in this section for determining the correct wire gauge to be used for the installation. 1 Use Table 27 to determine the required wire gauge /size for general wiring, such as relay wiring. Calculate the permitted voltage drop with respect to load current, wire gauge and length of wires. Table 27: Maximum DC resistance at 68°F (20ºC) for copper wire AWG # mm2 Ohm per 100 ft Ohm per 100 m 26 0
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