Omron OS32C Series Operation & User’s Manual
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Omron OS32C Series, 99 OS32C User’s Manual Chapter4 Installation E Additional Error Z2 due to Reflective Backgrounds If one of the conditions listed below applies to your application, an additional error factor Z2 should be added to the safety zone. (1) High-reflective background material or object is present in the scanning plane and within 1.2m beyond the safety zone. (e.g. acrylic panel, stainless steel, reflective tape, mirror) (2) Low-reflective background material or object is present in the scanning plane and within 1.2m beyond the safety zone. (e.g. paint-finished equipment) Additional
43 OS32C User’s Manual Chapter3 Basic Operation of Configuration Software E Logging on to the OS32C There are 3 types of access levels: • Operator Access Level (Operator) To log on to the OS32C with this access level, a password is not required. This access level cannot make changes to OS32C configurations. Only verification and monitoring of existing configuration is av
Omron OS32C Series, 129 OS32C User’s Manual Chapter7 Appendix E OS32C Status Check The OS32C has the status/diagnostic display on the front, which indicates configuration/error status of the OS32C. Diagnostic Codes Status Diagnostic Code Description Corrective Action Normal Operation 88 Power up indication - -- Normal operation (guarded machine stop) - - - blinking at a slow rate Standby mode (guarded machine stop). The rate of blinking depends on the mode. - 01 Interlock state (waiting for start input) - 02 Configuration mode (guarded machine stop) - 80 Window contamination indication (guarded machine stop) The window is dirty or scratched, cle
Omron OS32C Series, Chapter5 111 OS32C User’s Manual E Chapter5 Wiring Power Supply Unit 112 Additional Wiring Information 113 Input/Output Signal 114 Example of Safety Circuit 115 Basic Connection with Single OS32C unit 115 Connecting to AGV Controls 116 Connecting to the Controller G9SA-301 117
Omron OS32C Series, 144 Chapter7 OS32C User’s Manual Appendix Checkout and Test Procedure Log The following test procedure must be performed by qualified personnel: •during initial OS32C system installation •after any maintenance, adjustments or modifications to the OS32C or the machine it is guarding •at least every three months or more frequently depending on machine usage and employer guidelines Testing ensures that the OS32C system and machine control system work together to properly stop the machine. Failure to properly test the equipment could result in serious injury to personnel. If the safety system o
Omron OS32C Series, 6 Chapter1 OS32C User’s Manual Description of Use and Features Fig. 1-4 Internal Robot Cell Guarding In this application the OS32C is the secondary guarding device in conjunction with a safety light curtain. The OS32C is responsible for detecting that the work area is clear before start-up of the robot occurs. Fig. 1-5 Vertical Guarding Installation In this application the OS32C is the primary guarding device, using a vertical protective field for point of operation guarding. In some cases the machine’s architecture or production flow may not permi
Omron OS32C Series, 89 OS32C User’s Manual Chapter4 Installation E Configuration Example: Installation on a Machine (1) An example of the installation of OS32C without undercut on the machine is shown below. Fig. 4-7 Installation on a Machine Specifications K = 1600mm/s: Movement or approach speed (mm/s) T = t 1 + t2 t1 = 0.08s: Response time of OS32C (s) t 2 = 0.2s: Stop time including response time of machine (s) C = 1200mm - 0.4xH (C 850mm): safety factor (mm) H = 300mm: Distance of detected level from reference level (mm) Z = Z 1 + Z2 Z1 = 100mm: OS32C's measurement error (mm) Z 2 = 0mm: Additional error by reflective background (mm) SFdistance S Fence
Omron OS32C Series, 39 OS32C User’s Manual Chapter3 Basic Operation of Configuration Software E Connection to the OS32C This section describes how to connect a PC with the configuration software and the OS32C. The configuration software is connected to the OS32C via Ethernet. An Ethernet cable with an M12, 4-pin connector is required. See page 109 for more details. The default Ethernet configuration of the OS32C is DHCP mode (configuration to automatically obtain an IP address). When connecting a PC to the OS32C, different types of connections are available depending on the user's environment. See the following examples according to your co
Omron OS32C Series, 10 Chapter1 OS32C User’s Manual Description of Use and Features Rating/Performance Sensor Type Type 3 Safety Laser Scanner Safety Category Category 3, Performance Level d (ISO13849-1: 2008) Functional Safety of Electrical/Electronic/ Programmable Electronic Safety-related Systems SIL 2 (IEC61508) Detection Capability Configurable; Non-transparent with a diameter of 30, 40, 50, 70mm (1.8% reflectivity or greater) Monitoring Zone Monitoring Zone Set Count (Safety Zone + 2 Warning Zones) : 70 sets max. Operating Range Safety Zone: 1.75m (min. obj. resolution of 30mm) 2.5m (min. obj. resolution of 40mm) 3.0m (min. obj. resolution of 50mm or 70mm) Warning Zone: 10.0m Maximum Measurement Er
91 OS32C User’s Manual Chapter4 Installation E Configuration Example: Installation on a Machine (2) An example of installing a cover on the machine with undercut to mount the OS32C is shown below. The OS32C needs to be installed so that the operator cannot stand between the safety zone and danger zone. Set a cover or undercut on the machine as shown in F
Omron OS32C Series, 105 OS32C User’s Manual Chapter4 Installation E OS32C with Bottom/Side Mounting Brackets and Top Guard Kit Fig. 4-28 Dimensional drawing of OS32C with OS32C-BKT1 and OS32C-BKT4 OS32C with Bottom/Side Mounting Brackets and Top Guard Kit Assembly Drawing Fig. 4-29 Assembly drawing of OS32C with OS32C-BKT1 and OS32C-BKT4 50.0 [1.97] 39.9 [1.57] 124.9 [4.92] 75.2 [2.96] 107.5 [4.24] 12.2 [0.48] 79.2 [3.12] SCAN PLANE 93.7 [3.69] 103.7 [4.08] 97.7 [3.85] 24.5 [0.97] 4.9 [0.19] 37.9 [1.49] 154.7 [6.09] 1
Omron OS32C Series, 71 OS32C User’s Manual Chapter3 Basic Operation of Configuration Software E 5. To enable Reference Bounding Monitoring (RBM), select the desired zone for RBM and then click the Start RBM Sculpting button. 6. The scanner will then take approximately 50 seconds to measure the boundary. It is important not to change the boundary during this time since the scanner will be re-scanning the area and taking an average of the distances. Fig. 3-62 Learning the Boundary Fig. 3-63 Learning the Boundary Complete 7. Select the p
Omron OS32C Series, 137 OS32C User’s Manual Chapter7 Appendix E Additional Zone Set Switching Strategies The following information provides additional strategies to specify protection zones that guarantee protection of zone set A when zone set may switch before monitoring of zone set A is no longer required when switching from zone set A to zone set B (t EndZoneA). These examples focus on the dangerous area that exists during zone set transitions, limiting the extended protection zone Z extra to only the areas that need it as opposed to a general extension as described in section 2. The following diagram uses the same example zone set layout
37 OS32C User’s Manual Chapter3 Basic Operation of Configuration Software E Tool Bars Fig. 3-2 Table 3-7 Fig. 3-3 Table 3-8 (1) Create a new configuration Used to create new configuration of OS32C (2) Open configuration from file Opens a configuration information file saved on PC (3) Save configuration to file Saves created configuration information on PC (4)
Omron OS32C Series, xii Introduction OS32C User’s Manual How to Read This Manual (Explanation of Symbols) Indicates the description of an essential function, such as operation or advice on how to properly use this product . Indicates the page number for related content.
Omron OS32C Series, 70 Chapter3 OS32C User’s Manual Basic Operation of Configuration Software Sculpting & Reference Boundary Monitoring The scanning zone information from the OS32C can be used for zone configuration. The desired safety zone can be traced within the scanning range of the OS32C. Zone configuration based on this data is called sculpting. To configure a zone with sculpting, follow the steps shown below. 1. From the Configuration menu, select Sculpting. 2. The sculpting data displayed on the screen is
41 OS32C User’s Manual Chapter3 Basic Operation of Configuration Software E 4. With Internet Protocol (TCP/IP) highlighted, click Properties. Fig. 3-8 Local Area Connection Properties 5. To set the PC to DHCP mode, select Obtain an IP Address automatically. To set the PC to a fixed IP address, select Use the following IP address and specify the desired IP address. Fig. 3-9
130 Chapter7 OS32C User’s Manual Appendix Table 7-1 Diagnostic Code References Other fault 50 General fault - caused by internal problem or extreme environmental condition Check environment for excessive vibration, shock or electrical noise; check that the window assembly is undamaged and securely attached. Or consult factory. 51 Mutual interference Check for mutual interference wit
Omron OS32C Series, v OS32C User’s Manual Introduction E The machine requirements The guarded machine must be able to stop anywhere in its cycle. Do not use an OS32C on a press with a full-revolution clutch. The guarded machine must have a consistent stopping time and adequate control mechanisms. All safety-related machine control elements must be designed so that an alarm in the control logic or failure of the control circuit does not lead to a failure to danger. Do not use the auxiliary output or warning output for safety applications. A human body may not be detected even if a failure of OS32C occurrs, resulting in serious injuries. Installation The main unit must be securely mounted and its c
Omron OS32C Series, 114 Chapter5 OS32C User’s Manual Wiring Input/Output Signal The tables below reference the connections on the OS32C. They are identified by the pin number, input type, and input name. Fig. 5-1 Power Control 18-Pin Mini-Type Connector The table below cross-references the Power/Control connector pin out and to the mating cable conductor color and signal description. Table5-1 Power and Input/Output Connections Fig. 5-2 Ethernet Port Table5-2 PC Interface Connections M-12, 4-Pin, Female Connector Pin Conductor Colors Signal Name 18 Pins Mini-Type
Omron OS32C Series, 11 OS32C User’s Manual Chapter1 Description of Use and Features E Table1-2 OS32C Specifications Ambient Humidity Operation & Storage: 95%RH max., non-condensing Ambient Operation Illumination Incandescent lamp: Illumination on receiving surface 1500lx max. (an angle of laser scanning plane and disturbance light must be +/-5 degrees or more) Insulation resistance 20Mega-ohm or higher (500VDC) Dielectric withstand voltage 350VAC, 50/60Hz, 1 minute Enclosure Rating IP65(IEC60529) Enclosure Sensor Head: Die-cast aluminum Optics Cover: Polycarbonate I/O Block: Die-cast aluminum Dimensions (WxHxD) 133.0 x 104.5 x 142.7mm (except cable) Impact Resistance 98m/s 2 1000 times for each
Omron OS32C Series, 64 Chapter3 OS32C User’s Manual Basic Operation of Configuration Software Editing Properties This section describes how to edit the properties of the OS32C such as response time and operating mode. When transferring data from the PC to the OS32C and more than one OS32C is connected to the network, it is necessary to visually check the diagnostic code on the status/diagnostic display. It is recommended that the OS32C be installed in a position where the status/diagnostic display will be visible. 1. From Configuration menu, click Edit Properties. 2. A configuration properties screen is displayed. Fig. 3-46 Edit Properties 3. Edit the item to be changed. 4. After finishing the
Omron OS32C Series, 35 OS32C User’s Manual Chapter3 Basic Operation of Configuration Software E Description of Screen The configuration software consists of the following: Menu File Table 3-1 Edit Table 3-2 View Table 3-3 New Used to create new configuration of OS32C Open Opens a configuration information file saved on PC Save Saves created configuration information on PC, or overwrites the existing configuration file if it was edited Save As Saves created configuration information on PC Print Configuration Prints OS32C configuration information Print Screen Snapshot Prints the zone information screen only
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