Powermatic PJ-882 Operating Instructions And Parts Manual
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12 Extension cords The use of an extension cord is not recommended for the PJ882 Jointer. But if one is necessary, make sure the cord rating is suitable for the amperage listed on the machine’s motor plate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Use the chart in Figure 8 as a general guide i
Powermatic PJ-882, 22 Outfeed Table Stop Screws The stop screw (B, Figure 33) limits the amount of fall of the outfeed table. The stop screw has been pre-set at the factory, but if future adjustment is ever needed, simply loosen the hex nut (A, Figure 33) and turn the screw (B, Figure 33) as needed with a 14mm wrench. When satisfied, re-tighten the hex nut (A, Figure 33). The screw (C, Figure 33) limits the rise of the outfeed table. If adjustment is needed, loosen the hex nut (D, Figure 33) and turn the screw (C, Figure 33) as needed with a 9mm hex wrench. When satisfied, re-tighten th
Powermatic PJ-882, 21 14. Sli g htl y loosen the five g ib screws ( see Figure 31) with an 8mm wrench. (NOTE: The springs below the knife will cause the knife to rise.) 15. Turn the jack screw(s) with a hex wrench; clockwise to lower the setting of the knife in the cutterhead, counterclockwise to raise the setting of the knife. 16. Use the edge of a board to push the knife back down so that it is flush against the jack screws. See Figure 32. Tighten the gib screws only enough to keep the knife in position in the cutterhead. Do not fully tighten. 17. Check the height of the knife again by using the gauge at front and back of the outfeed t
Powermatic PJ-882, 30 Troubleshooting – Operating Problems Trouble Probable Cause Remedy Finished stock is concave on back end. Knife or knife insert is higher than outfeed table. Raise outfeed table until it aligns with tip of knife/insert. See page 19. Finished stock is concave on front end. Outfeed table is higher than knife or insert. Lower outfeed table until it aligns with tip of knife/insert. See page 19. Finished stock is concave in the middle. Both tables have too much end fall. Raise both table ends using the cam adjustment devices. See pages 17-18. Ends of finished stock are cut more than the middle. Table ends are raised higher than the middle. Lower both table en
Powermatic PJ-882, 42 Parts List: Infeed Table Assembly Index No. Part No. Description Size Qty 1 .............. PJ882-301...............Front (Infeed) Table ............................................................................ 1 2 .............. PJ882-302...............Scale Label ........................................................................................ 1 3 .............. PJ882-203...............Shaft .................................................................................................. 2 4 .............. PJ882-304...............Shaft ...................................
Powermatic PJ-882, 31 Troubleshooting – Mechanical and Electrical Problems Trouble Probable Cause Remedy Machine will not start/restart or repeatedly trips circuit breaker or blows fuses. No incoming power. Verify unit is connected to power, on- button is pushed in completely, and stop-button is disengaged. See page 25. Overload automatic reset has not reset. When jointer overloads on the circuit breaker built into the motor starter, it takes time for the machine to cool down before restart. Allow unit to adequately cool before attempting restart. If problem persists, check amp sett
Operating Instructions and Parts Manual 8-inch Parallelogram Jointer Model PJ-882 and PJ-882HH WALTER MEIER (Manufacturing) Inc. 427 New Sanford Road LaVergne, TN 37086 Part No. M-1610079 Ph.: 800-274-6848 Revision E1 01/2010 www.powermatic.com Copyright © 2010 Walter Meier (Manufacturing) Inc.
Powermatic PJ-882, 20 Figure 27 illustrates the correct setting of outfeed table level with the knives. The workpiece will rest firmly on both tables with no open space under the finished cut. The outfeed table has now been locked at a standard height, level with the arc of the knives. NOTE: After the outfeed table has been set at the correct height, it should not be changed except for special operations or after replacing knives. On the helical cutterhead, after the outfeed table has been set, no further adjustments will be needed for the knife inserts. When inserts are installed properly in the helical cutterhead, they will
Powermatic PJ-882, 25 3. Ti g hten hex nut ( B, Fi g ure 38 ) . 4. Repeat for the other set screws as needed. NOTE: The outfeed table is pre-set at the factory tighter than the infeed table. If you find the outfeed table difficult to move with the lifting handle, loosen the two set screws on the outfeed table, as just described. Operating Controls Start/Stop Power Indicator Light – The start switch has a power indicator lamp w hich is on whenever there is power connected to the Jointer, not just when the Jointer is running. Do not assume that no light means there is no power to the machine. If the bulb is bad,
Powermatic PJ-882, 3 Table of Contents Warranty and Service..........................................................................................................................2 Table of Contents ...............................................................................................................................3 Warning .............................................................................................................................................5 Introduction ........................................................................................................................................7 Description ....
Powermatic PJ-882, 36 Parts List: Cutterhead Assembly (Model PJ-882 only) Index No. Part No. Description Size Qty ................ PJ882-CHA .............Cutterhead Assembly (Items 1 thru 5, and 10 thru 13) ............................. 1 .............. 6296046 ..................Knife .................................................................................................. 3 2 .............. 6296153 ..................Knife Gib ............................................................................................ 3 3 .............. 6296048 ..................Key ..................................................................5x5x25 mm ................ 1 4 .............. BB-620
Powermatic PJ-882, 23 Replacing Knives (Straight Cutterhead Only) Jointer knives are extremely sharp. Use caution and proceed slowly when working with or around the cutterhead. 1. Disconnect jointer from power source. 2. Remove the belt guard so that you can rotate the cutterhead by turning the motor pulley or by moving the drive belt. Do not grab the cutterhead itself to rotate it. 3. Remove the old knives by loosening the square head gib screws with an 8mm wrench. See Figure 36. The springs in the cutterhead wi
Powermatic PJ-882, 7 Introduction This manual is provided by Walter Meier (Manufacturing) Inc., covering the safe operation and maintenance procedures for a Model PJ-882 and PJ-882HH Jointer. This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. This machine has been designed and constructed to provide years of trouble free operation if used in accordance with instructions set forth in this manual. If there are any questions or comments, please contact either your local supplier or Walter Meier. Walter Meier can also be reached at our web site: www.waltermeier.com. Description The PJ-882 Jointe
Powermatic PJ-882, 19 When y ou receive the j ointer, the knives have been pre-set at the factory. However, the height and parallelism of the knives with the outfeed table should be checked, and any needed adjustments made, before operating the jointer. Height setting of knives is not applicable to the helical head models, in which the knife inserts are immediately at the proper height after installing. However, the height of the outfeed table must still be verified in relation to the arc of the knife i
Powermatic PJ-882, 33 Parts List: Stand Assembly Index No. Part No. Description Size Qty 1 .............. VB-A50 ...................Belt ..................................................................A-50........................... 1 2 .............. TS-0267021 ............Socket Set Screw .............................................1/4”-20x1/4”................ 2 3 .............. PJ882-503...............Motor Pulley ....................................................................................... 1 4 .............. PJ882-205...............Key ..........................................
Powermatic PJ-882, 17 Setting Tables Coplanar For optimum performance of the jointer, the infeed and outfeed tables must be coplanar; that is, parallel front-to-back and side-to-side. If they are not parallel in both planes, the finished workpiece may have a slight taper across its width or length. The tables have been properly aligned at the factory. However, they should be double- checked by the operator in case any misalignment may have occurred during shipping. Also, as the machine receives use, this coplanarity should be checked occasionally and adjusted if necessary. The following procedure uses a steel straight edge t
6 23. Use the right tool at the correct speed and feed rate. Do not force a tool or attachment to do a job for which it was not designed. The right tool will do the job better and safer. 24. Use recommended accessories; improper accessories may be hazardous. 25. Maintain tools with care. Keep knives sharp and clean for the best and safest performance. Follow instructions for lubri
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