Bad Boy HD G Owner's Manual
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Bad Boy HD G, OPERATION AND SERVICE INFORMATION Page 13 Read all of manual to become familiar with vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. with lukewarm or cold water and mild detergent is required to preserve the painted surfaces. Occasional cleaning and waxing with non-abrasive products designed for ‘clear coat’ automotive finishes will enhance the appearance and durability of the painted surfaces. Corrosive materials used as fertilizers or for dust control can collect on the underbody of the vehicle. These materials will cause corrosion of underbody parts unless flushed occasion
Bad Boy HD G, Page iii TABLE OF CONTENTS SAFETY ................................................................................................................ inside covers GENERAL INFORMATION ........................................................................................................ ii SAFETY INFORMATION ...........................................................................................................v LABELS AND PICTOGRAMS................................................................................................... ix WELCOME .......
Page - x LABELS AND PICTOGRAMS Read all of manual to become familiar with vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. WARNING Windshields do not provide protection from golf balls or other ying objects. EGWHL14 WARNING Keep entire body inside car. 27653G01 DO NOT TAMPER WITH OR CHANGE THIS ADJUSTMENT OF THE GOVERNOR. FAILURE TO COMPLY COULD
Bad Boy HD G, OPERATION AND SERVICE INFORMATION Page 2 Read all of manual to become familiar with vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. • fuel gauge • low oil pressure indicator light • accelerator pedal • combination service and park brake pedal • horn • 12 volt power outlet KEY/LIGHT SWITCH Fig. 2 Key/Light Switch and Fuel Gauge Located on the dash panel, this switch enables the basic elec- trical system of the vehicle to be turned on and off by turning the key. To prevent inadvertent operation of the vehicle when left unattended, the key should be turned to the ‘OFF’ position and removed. If the vehicle
Bad Boy HD G, E-Z-GO Division Of Textron Inc., 1451 Marvin Griffin Road, Augusta, Georgia USA 30906-3852 TO CONTACT US North America: Technical Assistance & Warranty Phone: 1-800-774-3946, FAX: 1-800-448-8124 Service Parts Phone: 1-888-GET-EZGO (1-888-438-3946), FAX: 1-800-752-6175 International: Phone: 001-706-798-4311, FAX: 001-706-771-4609 2011 E-Z-GO Division of Textron Inc. This manual may not be reproduced in whole or in part without the express permission of E-Z-GO Division of Textron Inc. Technical Communications Department Al
Bad Boy HD G, GENERAL SPECIFICATIONS Page 28 Read all of manual to become familiar with vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. MODEL: HD G TYPE: GASOLINE POWERED TRUC K MODEL YEAR: 2011 Part No:. 617791 Engine: 13 hp (9.7 kW) Exceeds SAE J1940 Standard, 4 cycle, 24.5 ci (401 cc) single cylinder, air-cooled by Kawasaki Valve Train: Overhead valve Fuel System: Fixed float bowl with remote pulse fuel pump Lubrication: Pressurized oil system, spin-on oil filter Ignition: Electronic spark/magneto Balancer: Internal counter rotating balance shaft Air Cleaner: Replaceable dry cartridge Elec
Bad Boy HD G, Page 37 VEHICLE WARRANTIES - FEDERAL FEDERAL EMISSIONS COMPONENT DEFECT WARRANTY EMISSIONS COMPONENT DEFECT WARRANTY COVERAGE - This emission warranty is applicable in all States, except the State of California Kawasaki Heavy Industries Ltd. and E-Z-GO Division of Textron Augusta, Georgia, (herein “E-Z-GO”) warrant(s) to the initial retail purchaser and each subsequent owner, that this Non-road engine (herein “engine”) has been designed, built, and equipped to conform at the time of initial sale to all applicable regulations of the U.S. Environmental Protection Agency (EPA), and that the engine is free of defects in materials and workmanship which would cause this engin
Bad Boy HD G, OPERATION AND SERVICE INFORMATION Page 1 Read all of manual to become familiar with vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. Thank you for purchasing a Gas Powered Light Duty Utility Vehicle. Before driving the vehicle, we ask you to spend some time reading this Owner’s Guide. This Guide contains the information that will assist you in the safe operation of the vehicle. It will also assist you in maintaining this highly reliable vehicle. Some illustra- tions show items
Bad Boy HD G, OPERATION AND SERVICE INFORMATION Page 21 Read all of manual to become familiar with vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. Changing the Oil Tool List Qty. Socket, ........................................................................ 1 Ratchet........................................................................ 1 Extension, 8" ............................................................... 1 Oil Drain Pan............................................................... 1 Wrench 3/4”................................................................. 1 For maximum performan
Bad Boy HD G, VEHICLE WARRANTIES Page 34 Read all of manual to become familiar with vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. DOMESTIC WARRANTY (U.S. AND CANADA) To obtain a copy of the limited warranty applicable to the vehicle, call or write a local Distributor, authorized Branch or the Warranty Department with vehicle serial number and manufacturer date code.
Page v TABLE OF CONTENTS AIR INTAKE AND COOLING FINS ....................................................................................................................25 Cleaning Cooling System with Air.............................................................................................25 REAR AXLE...................................................
OPERATION AND SERVICE INFORMATION Page 9 Read all of manual to become familiar with vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. STORAGE VEHICLES EQUIPPED WITH CONVERTIBLE CARRIER Cargo Platform Passengers should never be allowed to ride on the cargo platform. Severe injury or death could result if they should fall out or the vehi- cle is involved in an a
Bad Boy HD G, OPERATION AND SERVICE INFORMATION Page 20 Read all of manual to become familiar with vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. TIRE INSPECTION Tire condition should be inspected per the Periodic Ser- vice Schedule (Ref. Fig. 27 on page 18). Inflation pres- sures should be checked when the tires are cool. Be sure to install the valve dust cap after checking or inflat- ing. FOUR CYCLE ENGINE Engine Specifications Engine model ................................................... FJ400D Type.....................................................Four cycle, OHV Number of cylinders.......................................
Bad Boy HD G, Page vii SAFETY INFORMATION Read all of manual to become familiar with vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. The manufacturer cannot anticipate all situations, therefore people attempting to maintain or repair the vehicle must have the skill and experience to recognize and protect themselves from potential situations that could result in severe personal injury or death and damage to the vehicle. Use extreme caution and, if unsure as to the potential for injury, refe
Bad Boy HD G, OPERATION AND SERVICE INFORMATION Page 16 Read all of manual to become familiar with vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. NEUTRAL LOCK To prevent the driven clutch from turning the rear wheels during service operations and to prevent wear to the belt while being towed, a neutral lock is located on the direction selector. The neutral lock is located on the direction selector. To operate neutral lock, first turn the key switch to ‘OFF’, place direction selector in ‘R’ and remove seat. Pull out (motion 1) and rotate (motion 2) the neutral lock pin handle so that the pointed portion of the handle is over the side of th
Bad Boy HD G, Page ii GENERAL INFORMATION This vehicle has been designed and manufactured in the United States of America (USA) as a ‘World Vehicle’. The Standards and Specifications listed in the following text originate in the USA unless otherwise indicated. The use of non Original Equipment Manufacturer (OEM) approved parts may void the warranty. Overfilling battery may void the warranty. Tampering with or adjusting the governor to permit vehicle to operate at above factory specifications will void the vehicle warranty. Wh
Bad Boy HD G, OPERATION AND SERVICE INFORMATION Page 5 Read all of manual to become familiar with vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. If attaching the winch to a dead tree, a sec- tion could fall. When pulling vehicle with winch, pull straight only. Do not permit the cable to contact the side of the drum. Do not pull vehicle at angle. If the vehicle is pulled at an angle, it could turn over causing severe injury or death to anyone in the area. The winch cable could also become over- stressed and break causing severe injury or death to anyone struck by the c
Page - xiv LABELS AND PICTOGRAMS Read all of manual to become familiar with vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. ENGINE CRANKING POSITION 51. START PULL HANDLE UP TO ENGAGE PARK BRAKE 52. P PULL HANDLE UP, PUSH BUTTON IN, PUSH HANDLE DOWN TO RELEASE PARK BRAKE 53. 1 2 3 AUXILIARY LIGHTS 62. HORN BUTTON 63. PUSH TOP OF SWITCH TO LOCK
Bad Boy HD G, OPERATION AND SERVICE INFORMATION Page 6 Read all of manual to become familiar with vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. Fig. 12 Do Not Hook Cable to Itself Remember that the winch operation will drain the battery and may leave insufficient power to start the vehicle. When operating the winch, keep the entire area in view. Never release the free spool clutch while the cable is under load. Never work around the winch drum or the winch cable while it is under tension. Unplug the winch switch before working on the winch drum in order to preve
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