ABB ACH550 Installation Manual

Text of ABB ACH550 User Guide:

• ABB ACH550, Introduction to this manual 9 Introduction to this manual Intended audience The manual is intended for the people who are responsible for installing an RBIP-01 BACnet/IP Router Module. The reader is expected to have basic knowledge of electrical fundamentals, Building Automation and Control networks (BACnet), electrical wiring practices and operating the drive. Before you start It is assumed that the drive is installed and ready to operate before starting the installation of the module. In addition to

• ABB ACH550, Installation of the module 23 6. Mount the power connector to the drive’s internal 24 V DC connection on terminals 10 and 11. You can also use an external power source. See the Power cable section on page 14. The required current for the router module is 200 mA. Note: If you use an external power source, make sure that the power connection does not exceed the technical specifications of the router module. ACH550 terminal Wire 10, 24 V red 11, GND black

• ABB ACH550, Installation of the module 26 13. Connect the crossover network cable to the RJ-45 connector of the router module with the network connector of your PC. You can use a standard CAT 5 STP cable. Avoid parallel runs with power cables, for example, motor cables. 14. Switch the drive power on again. 15. Wait till the steady orange STATUS LED of the router module is no more on. It is lit for approximately 25 seconds in the starting phase after power-up. During start-up, the router module does not respond. The flashing orange STATUS LED after start-up indicates that the module is running with factory se

• ABB ACH550, Installation of the module 24 7. Using the wire strap, fix the cable to the plastic strain relief. Mount the module to the control board of the drive, using the two M3x10 screws. Do not pinch the cable. Pull the strap tight and cut the unnecessary length of the plastic strap using a side cutter. Note: Do not to operate the drive and router module without the screws due to the internal connection to potential earth (PE)! 8. Connect the power cable to the green power connector of the router module. 9. For E-Clipse Bypass installations the supplied MS/TP network cable is not long

• ABB ACH550, Installation of the module 17 3. At the first end of the MS/TP network, set the DIP switches of the drive to the ON position to activate the termination of the drive. The DIP switches are on the left of the EFB connector (see the figure of step 2). Note: You can alternatively use the 120 ohm termination resistors delivered with the module. See also Connection examples on page 37 and step 9 of this section. 4. Mount the power connector to the drive’s internal 24 V DC connection on terminals 10 and 11. You can also use an external power sour

• ABB ACH550, Installation of the module 14 Power cable The power cable provides connection to the drive’s internal 24 V DC connector on drive terminal 10 and 11. The cable is pre-configured and does not need to be changed. If you wish to use an external power source, disconnect the power cable from the terminal block (green connector). Connect the external power supply to this connector (AC or DC; for the power range, see Technical data on page 35). MS/TP cable The BACnet MS/TP cable provides connection to the drive’s MS/TP connector on terminals 29, 30 and 31.

• Installation of the module 21 Installing the router module to the ACH550 drive with the E-Clipse Bypass option (US only) This section describes how to install the router module to the drive when the E-Clipse Bypass option is used. The ACH550 drive with the E-Clipse Bypass option (US only) is an ACH550 AC-adjustable-frequency drive in an integrated package with a bypass motor sta

• ABB ACH550, Technical data 36 Indicators: Six LEDs (POWER, MS/TP TxD, MS/TP RxD, STATUS, an orange and a green network LED). For more information on the LEDs, see the RBIP-01 BACnet/IP Router Module User’s Manual (3AUA0000040159 [English]) Connectors: • 2-pin connector for power supply • 4-pin connector for EIA-485 • RJ-45 connector Serial port: • 1 × serial port EIA-485 BACnet MS/TP; B (+), A (-), AGND, Shield Ethernet link: • 1 × RJ-45 10/100 Base T Fast Ethernet Port • Termination: Internal • Wiring: CAT 5 UTP, CAT 5 FTP* or CAT 5 STP* (*Recommended) • Connector: RJ-45 • Maximum segment length: 100 m Topology: Bus, star Serial communicati

• ABB ACH550, RBIP-01 Router and ACH550 Drive manuals BACnet® is a registered trademark of ASHRAE. RBIP-01 BACnet/IP ROUTER MANUALS PROTOCOL MANUALS RBIP-01 BACnet/IP Router Module Installation Manual 3AUA0000040168 (English) BACnet® Protocol ACH550 AC Drives 3AUA0000004591 (English) RBIP-01 BACnet/IP Router Module User’s Manual 3AUA0000040159 (English) –Safety – Introduction to BACnet routing – User interface Embedded Fieldbus (EFB) Control 3AFE68320658 (English) ACH550 MANUALS HVAC Info Guide CD ACH550-01 User's Manual 3AFE68258537 (English) ACH550-02

• ABB ACH550, Diagnostics 30 Network LED Orange Orange network LED is located to the right of RJ-45 network connector. Off - 10 MBit/s connection On - 100 MBit/s connection Network LED Green Green network LED is located to the left of RJ-45 network connector. Off - Module cannot detect a link. On - Module has detected a link. Flashing green - Activity on the link

• ABB ACH550, Installation of the module 16 Installing the router module to the ACH550 drive This section describes the necessary steps to install the router module to the drive. WARNING! Before installation, switch off the drive power supply. Wait at least five minutes to ensure that the capacitor bank of the drive is discharged. Switch off all dangerous voltages connected from external control circuits to the inputs and outputs of the drive. Note: Do not connect the router module to the network before you have commissioned the device! 1. Before installation, swi

• Technical data 35 Technical data RBIP-01 Enclosure: Mounting: Into the option slot on the control board of the drive. Degree of protection: IP20 Power supply: 12...26 V DC / AC, 200 mA, internal fuse Resistors: • Network bias resistors, 560 ohms (DIP switches) • Network termination resistor, 120 ohms (DIP switch) Weight: <100 g Ambient temperature range:

• Further information Product and service inquiries Address any inquiries about the product to your local ABB representative, quoting the type designation and serial number of the unit in question. A listing of ABB sales, support and service contacts can be found by navigating to www.abb.com/drives and selecting Sales, Support and Service network. Product training For information on ABB pr

• ABB ACH550, Installation of the module 18 5. Fix the MS/TP cable to the module, using the wire strap delivered in the package. Depending on the drive model, the cable may be mounted on the left or right side of module. Pull the strap tight and cut the unnecessary length of the plastic strap using a side cutter. 6. Mount the module to the control board of the drive, using the two M3x10 screws. Fasten the screws to the both screw holes. Note: Do not to operate the drive and router module without the screws due to the internal conn

• Connection examples 37 Connection examples This chapter includes connection examples of the RBIP-01 BACnet/IP Router Module and the ACH550 devices in the MS/TP network. Notes: • Terminate the EIA-485 network at both ends either using external 120 resistors or using the router module’s S1.3 DIP switch if the router module is located at the end of the EIA-485 s

• ABB ACH550, Installation of the module 19 8. If more than one MS/TP device is connected to the network, connect the MS/TP wires from the segment cable to B (+), A (-), AGND terminals and to Shield. The connectors of the pre- configured cables are designed to take up to 2.5 mm 2 cross- sectional area per connector. See also Connection examples on page 37. Note: A BACnet MS/TP network needs to have at least one pair of network bias resistors switched on. For this reason the router module is equipped with network bias resistors. The first and second DIP switches of the router module are network bias resistors (560 ohms both). The DIP switch is on the right in the figure above. 9. If you use the i

• Installation of the module 20 11. Connect the crossover network cable to the RJ-45 connector of the router module with the network connector of your PC. You can use a standard CAT 5 STP cable. Avoid parallel runs with power cables, for example, motor cables. 12. Switch the drive power on again. 13. Wait till the steady orange STATUS LED of the router module

• ABB ACH550, Diagnostics 29 Diagnostics LED indications The RBIP-01 BACnet/IP Router Module is equipped with the following LEDs: Name Color Function POWER Green Off - No power Steady green - Power is connected. MS/TP TxD Yellow Flashing yellow - Module is transmitting data to MS/TP network. MS/TP RxD Yellow Flashing yellow - Module is receiving data from MS/TP network. STATUS Green/ Red/ Orange Steady green - Reset switch is pressed and held. Flashing green - Normal operation mode or commissioning Alternating green/red - DHCP is server activated. Steady orange - Li

• ABB ACH550, Operation and reset of the module 28 Factory reset If you need to return the default settings, perform a factory reset. To perform a factory reset, press and hold down the Reset switch for at least 15 seconds.

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