Ice Torus 126 Getting Started Manual
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Ice Torus 126, 6.3-3 6.3.3 The Mounting Bracket It is recommended to mount the printer to the side of the conveyor using the recommended printer bracket, part number - 402283, as illustrated below. Conveyor Mounting Bracket The Mounting Bracket for the ICE Torus printer has been specifically designed to allow quick and easy installation. The mounting bracket allows the ICE Torus printer to be adjusted in the vertical and horizontal planes, to allow for a variety of product widths and heights to be a
Ice Torus 126, 8.5-6 Please follow the on screen instructions to ensure the procedure is successful. Figure 8.5-8 To move onto the next screen, press ‘Yes’. PLEASE NOTE: When ‘Yes’ is selected, there will be a series of ‘air pulses’ performed by the printer Figure 8.5-9
Ice Torus 126, 16.1-4 Replace the removed canister with an empty (shipping) canister. Figure 16.1-4 Remove the front plate from the printer, as shown in Figure 16.1-5 and insert a small piece of 4mm drainage pipe into the hole in the anodised aluminium protection plate, located beneath the frontplate of the printhead, Figure 16.1-6. Figure 16.1-5 Figure 16.1-6 Remove cover Insert 4mm diameter drainage pipe into the hole beneath the printhead frontplate
Ice Torus 126, 6.3-2 6.3.2 ICE Torus 500 The ICE Torus 500 printer is shipped ‘dry’ to the Distributor, i.e. all ink has been drained from the system after final test and shipped ‘wet’ from the Distributor to the End User, i.e. the printer will be in a fully primed condition. PLEASE NOTE: the Distributor must follow section 8.0, ‘Ink Fill and Prime – ICE Torus 500’ in this guide, before shipping the ICE Torus to the End User. The printer is sealed for shipping purposes, to prevent ink spillage, however, it
Ice Torus 126, 8.5-2 Before proceeding with the priming procedure, please read the following instructions carefully. At each step of the priming process, the CLARiTY™ Operator Screen will display the next action required. ICE Torus 500 Priming Kit (complete with one bottle of ink), part number – 402282 If additional ICE Torus 500 ink is required, part number – 402473 Below, Figure 8.5-2, is an illustration of the priming kit and connections to the printer required.
Ice Torus 126, 15.4-1 15.4 How Do I Select a ‘Job’ For Printing? You can select a new print image or ‘Job’ whilst the printer is Running, Offline or in the Shutdown state You can select, edit and view the Job on the WYSIWYG display, before selecting for printing Only when the final ‘OK’ is pressed will the current job be replaced with the newly selected one At any time before then, you can cancel the job selection process by pressing the ‘Cancel’ or the ‘Home’ key. To select a Job, press the ‘JOB’ button as shown in Figure 15.4-1 below. Figure 15.4-1 A list of the different Jobs (Job List)
Ice Torus 126, 16.2-1 16.2 ICE Torus 500 - Preparing for Shipping (Dry) In normal operation it is essential to keep a ICE Torus printer in a level orientation, to avoid ink spillage. In the event the printer should need to be returned for maintenance or repair (or sited elsewhere), it is essential to empty the printer of ink. Follow the procedure in the Technical Guide, ‘Emptying a Printhead for Re-Priming’. In addition – Remove the 9 screws (shown in section 8.2) securing the printer cover and open the printer. Replace the stainless steel fitting located on the top of the ink reservoir with the ‘shipping cap’, stored previously. (Section 8.2) Remove the
Ice Torus 126, 7.2-2 - Remove the shipping cap, indicated below, from the ink reservoir. Store the cap in a safe place. Figure 7.2-2 - Remove the stainless steel fitting, indicated from the end of the clear polythene pipe. Figure 7.2-3 Shipping Cap Stainless Steel Fitting
8.5-13 Priming is now complete. Select ‘OK’, power down the printer, remove the power cable between the Priming Kit and the printer and re-power the printer. Figure 8.5-21 PLEASE NOTE: do not wipe or touch the ‘jetting face’ of the printhead, please see Figure 8.5-6. The Priming Ink Reservoir supply pipe can now be stored by screwing the
Ice Torus 126, 10.2-1 10.2 Connecting to a ICE Torus Printer Using the null-modem cable, connect your PC COM1 port to the CLARiTY™ controller. Run the CLARiTY™ Configuration Manager on the PC. Figure 10.2-1 Wait for the printer status pane (at the bottom left of the window) to report “Connection Active”. If the status just displays “Not connected” (as in the picture above), then disable or shut down any other applications running on the PC that are using the COM port. Press the UPLOAD button; the progress of the operation will be displayed in the status pane. The list of folders containing the configuration parameters will a
8.4-2 Shortly after this sequence the CLARiTY™ ‘Home’ page is displayed, as seen below. Figure 8.4-2 - CLARiTY™ will display a FAULT message, press the Fault banner and CLARiTY™ will report there is no ink currently in the system. Figure 8.4-3 Figure 8.4-4 - Press the ‘Fault’ banner to interrogate the fault further, if necessary
Ice Torus 126, 15.2-2 Select the ICE Torus printer required, edit the ‘Image Width’ and ‘Image Height’ to the print area required and ‘OK’ Figure 15.2-2 Print area available will now be displayed Figure 15.2-3
Ice Torus 126, 5-1 5 About the CLARiTY™ Operating System CLARiTY™ is an intuitive touch screen, icon based operator control system. It behaves much like web pages of a typical Internet Browser. Each area of the screen is clearly shown and most areas are ‘active’, i.e. simply touching that area of the screen is like pressing a ‘button’ on a traditional control panel. As well as active areas, there are specific ‘button’ icons. Figure 5.0-1 below, shows the normal Operator ‘Home’ screen Figure 5.0-1
Ice Torus 126, 15.5-1 15.5 How Do I Change ‘Variable’ Information? If there are ‘Job Variables’ (variable information fields) such as a Batch Code on your chosen Job, CLARiTY™ will automatically prompt you to edit or enter these fields. If there are any variable TEXT fields, CLARiTY™ will display these first. PLEASE NOTE: The check box at the side of variable fields is to show you which fields have and have NOT been entered. An Un-Checked box will change to checked as you edit or enter the data in CLARiTY™. Only when all the boxes are checked, can you proceed to the next step. Choose which Job variable you wish to c
Ice Torus 126, 15.2-3 Select ‘Text’ field from the CLARiSOFT Toolbox and double click in print area Figure 15.2-4 In the ‘Text Properties’ table highlight ‘Default text’ in ‘Default Text’ box and type in ‘Best Before End’ Figure 15.2-5
7.2-3 - Replace the shipping cap with the stainless steel fitting, as per Figure 7.2-4 below. - Please ensure the nylon washer is correctly seated between the stainless steel fitting and the ICE Torus ink reservoir PLEASE NOTE: the stainless steel fitting has a ‘vent hole’ on one edge, shown below - Push fit the polythene pipe onto the stainless steel fitting and han
8.5-11 Press ‘OK’ and the printhead will then continue to prime. PLEASE NOTE: Failure to select ‘OK’ will abort the priming procedure Figure 8.5-17 CLARiTY™ will now prompt for the ‘tap’ to be closed after the printhead has completed priming. Figure 8.5-18
Ice Torus 126, 8.5-5 Fit the Vacuum Sealing Plate and secure using the two screws provided in the priming kit, as illustrated below PLEASE NOTE: The sealing plate should only be fitted when prompted on the screen of CLARiTY™ Figure 8.5-7 Insert the power cable from the priming kit into the 15-way I/O connector located on the side of the ICE Torus. Switch on the ICE Torus printer and allow the ‘Boot Up’ sequence to complete. When the ‘Home’ page of CLARiTY™ is displayed, navigat
Ice Torus 126, 16.3-1 16.3 ICE Torus 500 - Preparing for Shipping (Wet - Distributor to End User) In order to ship a ICE Torus printer in a fully primed state to an End User, the printhead Sealing/Protection plate, supplied with every ICE Torus 500 printer will be required. Ensure the ICE Torus 500 has been fully primed. Remove the 9 screws (shown in 8.2) securing the printer cover and open the printer. Replace the stainless steel fitting located on the top of ink reservoir with the ‘shipping cap’, stored previously. (Section 8.2) Remove the ‘Nozzle Plate’ and carefully clean any excess ink that may be present in the ‘Catch Bucket’, as shown in th
Ice Torus 126, 8.5-12 Close the vacuum tap to the Priming Ink Reservoir. Carefully remove the vacuum sealing plate from the printhead and refit the valve cap to the connection located on the bottom of the printer. Figure 8.5-19 When ‘OK’ is selected, ink will be transferred back into the reservoir of the priming kit. Figure 8.5-20
Ice Torus 126, 11.1-1 11.1 Setting the Speed in ‘Fixed Speed’ Mode Using a tachometer, a measurement of the conveyor speed in ‘mm’ should be taken and the value entered into the ‘Fixed Speed’ parameter setting. CLARiTY™ Configuration Manager is required to select ‘Fixed Speed Printing’ mode, as shown in Figure 11.1-2 below. Figure 11.1-2
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