Daewoo DIR-220 Service Manual
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4-3. METHODS TO REPAIR SYMPTOM OF TROUBLE CAUSE OF TROUBLE REMEDY Capillary tube is detached from suction pipe Replace suction pipe assembly Overcooling Defect of thermostat Replace thermostat Abuse voltage Change to fit voltage Do not appear frost on Evaporator and leak refrigerant from evaporator Replace evaporator Compressor sub and main coil’s resistance value is u
Daewoo DIR-220, 10) SWITCH DOOR 11) SOCKET F LAMP AS 12) SOCKET R LAMP AS 13) CORD POWER 10 Item Model DIR-220 DIR-300 Remarks Part Name SWITCH DOOR SWITCH DOOR Part Code 3018107500 3018107500 Specification 250V/0.25A 250V/0.25A 2B-4PIN Item Model DIR-220 DIR-300 Remarks Part Name - AJC A-8000 Part Code - 3017902900 Specification - 250V/1A Item Model DIR-220 DIR-300 Remarks Part Name AJC A-800 AJC A-800 Part Code 3017901900 3017901900 Specification 25
Daewoo DIR-220, TABLE OF CONTENTS 1. SATETY AND PRECAUTIONS --------------------------------------------------------- 2 2. EXTERNAL VIEWS ------------------------------------------------------------------------ 3 2-1. EXTERNAL VIEWS (SIZE) -------------------------------------------------------------- 3 2-2. NAME OF PARTS ------------------------------------------------------------------------- 5 3. SPECIFICATIONS -------------------------------------------------------------------------- 7 3-1. PRODUCT ---------------------------------------------------------------------------
Daewoo DIR-220, 4. TROUBLE SHOOTING GUIDE 4-1. CYCLE REPAIR FLOW CHART 11 Yes Service Call Is there any problem with your cycle? General repair Gas leakage Inferior compressor Cycle clogging Incomplete vacuum Lack of refrigerant, etc. Replace your refrigerant. Replace dryer. Vacuumize cycle. Check if vacuum is complete. Check if leakage happens or not. Anti-corrosive paint treatment. Cooling test. Check if leakage happens or not at the choked point. END Choke tightly the entrance of refrigerant. Charge refrigerant. Cut the dryer. Check if the viscous oil is Atta
Daewoo DIR-220, 3-2. ELECTRIC PARTS 1) COMPRESSOR 2) P-RELAY 3) FUSE TEMP AS 4) SWITCH TIMER DEFROST 8 Item Model DIR-220 DIR-300 Remarks Part Name SL23YE-5-C SL23YE-5-C DAEWOO Starting Method RSIR RSIR Rated Voltage 220~240V/50Hz 220~240V/50Hz Part Code 3954123C80 3954123C80 Refrigerant R-12 R-12 Item Model DIR-220 DIR-300 Remarks Part Name 22Ω RSIR 22Ω RSIR PTC Part Code 3817907200 3817907200 Part Name 4TM232THBYY-52 4TM232THBYY-52 OLP Part Code 3817904700 3817904700 Item Model DIR-220 DIR-300 Remarks Pa
Daewoo DIR-220, 2) DIR-300 No. PART NAME PART CODE DESCRIPTION QT’Y REMARK 1 ASSY CAB URT 3010072700 DIR-300 1 2 BRACKET *L ADJ FT AS 3010620600 DIR-300 1 3 SCREW SPECIAL 3016000301 M5x14 S1018C 2 4 BRACKET *R ADJ FT AS 3010620700 DIR-300 1 5 SCREW SPECIAL 3016000301 M5x14 S1018C 2 6 FOOT ADJ AS 3012100100 PP 2 7 DOOR F 3011730000 CR+PCM 1 8 CAP F DOOR *T 3010927100 ABS 1 9 CAP F DOOR *U AS 3010915700 DIR-300 1 10 INSULATOR F DOOR *S 3013332300 F-PS 2 11 INSULATOR F DOOR *U 3013332500 F-PS 1 12 LINER F DOOR 3017412700 HIPS 1 13 GASKET F DOOR AS 3012304500 DIR-3
Daewoo DIR-220, SYMPTOM OF TROUBLE CAUSE OF TROUBLE REMEDY Bubble comes out when put Soap-suds on welding point Re-weld leak-point If cut between capillary tube and dryer, refrigerant comes out intermittently clogged certain part in cooling-cycle Exchange clogged part Door switch is not pressed 1. Exchange door switch pressing part or door assembly 2. Adjust foot cause of Cabinet inclined Defect motor F Replace defect motor Temperature-fuse is opened Replace temperature-fuse Defrost-heater is opened Replace defrost-heater Weak cooling Defect switch bi-metal Replace switch bi-metal Outlet voltage is not proper Explain customer to use refrigerator in prop
Daewoo DIR-220, 5-4. REFRIGERANT CYCLE DIAGRAM ▶ WELDING SPECIFICATIONS ○ : 5% SILVER ● : 35% SILVER ▶ CYCLE FLOW SEQUENCE COMPRESSOR(DEL) → PIPE VAPORI → PIPE COOLING → COMPRESSOR(COOLING IN & OUT) → PIPE CONN → PIPE HOT → PIPE CONDENSER → DRYER → CAPILLARY TUBE → EVAPORATOR → ACCUMULATOR → PIPE SUCTION → PIPE SUCTION CONN → COMPRESSOR(SUC) 19
6-3. METHODS OF EXCHANGING DOOR PARTS 1) SWITCH DOOR 2) F/R DOOR 25 A. Remove the hinge cover with “-“ driver. B. Remove the hinge T with “+” driver. A. Remove the door switch out o f cabinet by inserting – driver to the inside of rubber packing. * Take care not to damage the rubber packing. B. Detach the insulator with hand.
2) R-LAMP AND SOCKET AS 3) THERMOSTAT 24 A. To exchange the thermostat, untie thermostat’s screw with the "+" driver. (2 spots) B. Detach the insulator with hand. A. To exchange the interior lamp, unscrew the lamp counterclockwise. B. Detach the harness lamp socket AS by pressing the housing with fingers.
Daewoo DIR-220, 5) MOTOR F 6) HEATER DEFROST AS 7) LAMP 8) SWITCH BI-METAL AS 9) THERMOSTAT 9 Item Model DIR-220 DIR-300 Remarks Part Name IS-3210DWNFW IS-3210DWNFW Part Code 3015901100 3015901100 Specification 230V/50Hz 2400 RPM MIN 230V/50Hz 2400 RPM MIN Item Model DIR-220 DIR-300 Remarks Part Name GLASS HEATER GLASS HEATER Part Code 3012804900 3012804910 Specification 230V/110W(357Ω ) 230V/148W(481Ω ) Item Model DIR-220 DIR-300 Remarks Part Name LAMP LAMP (2EA)
Daewoo DIR-220, 3) CASE VAPORI 4) COMPRESSOR 28 C. Remove the harness relay from the OL and PTC by pulling. A. Remove the case vapori by pulling case vapori forward with one hand and pressing pipe vapori upward with the other hand. * Be careful not to deform the pipe vapori, when taking out the case vapori. A. Remove the four welded points and take out the four fixtures with a “-“ driver.
Daewoo DIR-220, 3. SPECIFICATIONS 3-1. PRODUCT Division Contents DIR-220 DIR-300 Remark Freezer(L) 55 74 Refrigerator(L) 165 226 Gross Volume TOTAL(L) 220 300 W(mm) 568 648 D(mm) 585 598 Product H(mm) 1500 1624.5 Net Weight Products Weight(Kg) 51.5Kg 60.8Kg Without packing material Cooling System Fan Cooling Convection Defrosting Control Automatic On and Off Compressor type SL23YE-5-C Gas Charge Volume 130gr 150gr R-12 Cooling Control System Temp. Controlling Method R-Control Type Rated Voltage Operati
Daewoo DIR-220, 6-4. METHODS OF EXCHANGING PARTS IN MECHANICAL ROOM 1) BOX POWER AS 1) P-RELAY AS 27 A. Remove the box power as with “+” driver. B. Remove the housing from the switch timer defrost terminals. A. Remove the relay band by inserting “-“ driver. B. Remove the OL and PTC with hand.
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