ELECTRO FREEZE CS4 Operator's Manual
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ELECTRO FREEZE Model CS4 Safety Decal Locations v WARNING ! Hazardous moving parts. Machine starts automatically. Do not operate with panel removed. 1 P/N 165126 2 P/N 165025 Hazardous rotating beater shaft. Do not operate unit with dispense head removed. Before removing dispense head: 1. Turn all control switches to "OFF", and 2. Disconnect all pow
ELECTRO FREEZE CS4, ELECTRO FREEZE Model CS4 184964-13 23 12 Routine Maintenance - continued USE ONLY ORIGINAL OR AUTHORIZED REPLACEMENT PARTS WITH THIS FREEZER. If you have any questions on items that are not included in this schedule or prob- lems that require service assistance, please call your local distributor or H.C. Duke & Son, Inc., Electro Freeze, Service Department for factory service assistance. Phone (309) 755-4553 or FAX (309) 755-9858 . WINTER STORAGE To protect the unit during seasonal shutdown, it is important to store the freezer properly. Use the following procedures:
ELECTRO FREEZE CS4, ELECTRO FREEZE Model CS4 2 Use only original or authorized replacement parts with this freezer 184964-04 Figure 2 Beater Shaft Assembly Item Part No. Description 1 115677 Shaft-Assy. Beater 2 138202 Bar-Breaker 11.45 in. 3 115525 Seal-Assy. Shaft Double 160557 Seal-Beater Shaft 137593 Washer-Double Shaft Seal 4 137934 Blade-Scraper
ELECTRO FREEZE Model CS4 12 184964-13 7.3 Cleaning Instructions - continued b. the head plunger openings, center plunger ports, breaker bar cavities, O-ring grooves, dispense nozzle mounting rings and mix ports (figure 7-6). c. the shaft seals, washer, plunger O-ring grooves, nozzle and float (figure 7-7) d. the beater shaft inside the front col
ELECTRO FREEZE CS4, 14 Look through top hole in tube — you should see clear through. Look through top hole in tube — you should see the inner white plastic tube (regulator) blocking the opening. Closed — empty hopper Closed — mix at level line Open — full hopper MIX LEVEL LINE 1. Make sure that your hands and forearms and all freezer assemblies are sanitized. 2. Install the mix feed tube assembly in the hopper. Push all the way down and make sure the regulator is in the “CLOSED” position. 3. Fill the hopper with mix to the mix level line on the mix tube assembly. 4. Place an empty container under the dispense head. Wh
ELECTRO FREEZE CS4, ELECTRO FREEZE Model CS4 184964-04 Use only original or authorized replacement parts with this freezer 3 Item Part No. Description * 116021 Tube-Assy. Mix Feed (Complete) 1 138129 Tube-Mix Feed 2 160626 O-ring (Mix Feed Tube ) 3 116005 Insert-Assy. Mix Feed 4 160610 O-ring (Regulator) * Includes all items above. Figure 3 Mix Feed Tube Assembly
ELECTRO FREEZE CS4, ELECTRO FREEZE Model CS4 16 184964-13 9.1 Sanitizing - continued Figure 9-3 Mix Feed Tube Positions Look through top hole in tube — you should see clear through. Look through top hole in tube — you should see the inner white plastic tube (regulator) blocking the opening. Figure 9-2 Selector (Toggle) Switch Positions 9.2 Priming Priming the freezer removes all excess air and sanitizer from the freezing cylin- der and sets the proper overrun for the first cylinder of product. Always have cle
ELECTRO FREEZE CS4, ELECTRO FREEZE Model CS4 4 184964-13 Figure 4-2 Electro Freeze Model CS4 Dimensions 4.5 Dimensions The dimensions of the CS4 Freezer are provided in figure 4-2, below. 41.4cm 31.8cm 59cm 74.2cm 39.9cm 10.2cm 64.3cm
ELECTRO FREEZE CS4, ELECTRO FREEZE Model CS4 184964-04 Use only original or authorized replacement parts with this freezer 5 Figure 5 Capacitor/Relay Box (Reference #119313) Item Part No. Description 1 160743 Clamp-Hose 1-1/16” to 4” 2 151421 Capacitor-Run (Compressor) 3 151444 Relay-Compressor 4 150233 Capacitor-Start (Beater Motor) 5 150795 Strip-Terminal 6 161202 Thermostat-5° Fixed Dif. (Hopper) 7 150778 Bushing-Insulator 8 150418 Breaker-Circuit Mini 240V 5A 9 150234 Capacitor-Run (Beater Motor) 10 151445 Capacitor-Start (Compressor) Not Shown: 165193 Decal-Reset Arrow
ELECTRO FREEZE CS4, ELECTRO FREEZE Model CS4 SAFETY FIRST!SAFETY FIRST! SAFETY FIRST!SAFETY FIRST! SAFETY FIRST! iii 3. Follow Safety Instructions .... Read and understand all safety messages in this manual. Read and understand the decal safety messages on your freezer. Take notice of the location of all decals on the freezer and keep the safety decals in good condition. Check them periodically and replace missing, damaged or illegible safety decals. The safety decals must remain in place and legible for the life of the freezer. If you need new decals, use the information
ELECTRO FREEZE CS4, ELECTRO FREEZE Model CS4 20 184964-04 3/04 Alphabetized Parts List for Model CS4 Use only original or authorized replacement parts with this freezer. * As Required ** Items Included In O-Ring Kit No. 115813 *** LH or RH — Left or right hand is determined as you face the front of the freezer. NLA No Longer Available PART PART SERIAL NUMBER DESCRIPTION NUMBER QTY (FROM – TO) Sensor-10K Thermistor 161216 1 A2J-114 - Shaft-Assy. Beater (Blade Style) 115677 1 A2J-114 - Shaft-Assy. Drive 115767 1 A2J-114 - Sheave-1" Bore 12.25" OD (Driven Pulley) 153638 1 A2J-114 - Key-Drive 1/4" x 1-1/2&quo
ELECTRO FREEZE CS4, ELECTRO FREEZE Model CS4 6 184964-13 5 Part Names and Functions 10 SHAFT - BEATER. Rotates in the freezing cylinder blending air and mix and ejecting product. 11 BAR - BREAKER. Keeps product blended in the center of the beater shaft. 12 BLADE-SCRAPER Scrapes frozen product from cylinder walls. 13 SEAL - SHAFT. Seals the opening between the freezing cylinder and the beater shaft. Figure 5-2 Beater Shaft Assembly 14 TUBE - MIX FEED. Meters the correct amount of mix and air into the freezing cylinder from the hopper. 15 O-RING - TUBE. Seals the opening between the hopper and mix feed tube. (O-rings do not need lubrica- tion.) 1
ELECTRO FREEZE CS4, 13 CLEANING 1. Disassemble the freezer components in accordance with the Operator’s Manual instructions. 2. Prepare a three-compartment sink for cleaning, rinsing, and sanitizing parts removed from the freezer per appli- cable health codes. The sanitizer should be mixed accord- ing to the manufacturer’s instructions to yield 100 parts per million (PPM) available chlorine solution. (example: Stera- Sheen Green Label). 3. Wash, rinse, sanitize, and air dry all parts removed from the freezer. For proper sanitizing, the parts must remain in the sanitizer for 5 minutes. 4. The following parts should be cleaned with the appropriate brush supplied with freezer. a. The mix fe
ELECTRO FREEZE Model CS4 184964-13 7 6.1 Selector Switch 1 This three-position switch selects the mode of operation of the freezer. a. “CLEAN” (left) — This position operates the beater only (no refrigera- tion). Always use this mode when performing cleaning and sanitizing operations. b. “OFF” (center) — In this position the beater motor an
ELECTRO FREEZE CS4, ELECTRO FREEZE Model CS4 iv Safety Decal Locations Do not attempt to operate the freezer until all safety precautions and operating instructions in this manual are read and understood. Take notice of all warning, caution, instruc- tion and information decals (or labels) on the freezer as shown in the figure to the right. The labels have been put there to help maintain a safe working environment. The labels have been designed to withstand washing and cleaning. All labels must remain legible for the life of the freezer. Check labels periodically to be sure they can be recognized as warning labels. If it is necessary to replace any
ELECTRO FREEZE CS4, ELECTRO FREEZE Model CS4 22 184964-13 QUARTERLY 1. Have air condenser fins cleaned by an authorized service technician. Important: Never use a screwdriver or sharp object to clean between fins. 2. Have a refrigeration technician check the refrigeration system and make the necessary adjustments. ANNUALLY CAUTION To avoid electrical shock or contact with moving parts, make sure all switches are in the “OFF” position and that the main power supply is discon- nected. 1. Have drive belts replaced by qualified service technician. 2. Have the inside of the freezer cleaned, including base, side panels, condenser, etc. 3. Have the drive shaft and bearing assemblies inspect
ELECTRO FREEZE CS4, ELECTRO FREEZE Model CS4 184964-13 15 9 Start-up Instructions The sanitizing instructions explained in this manual are important procedures to remove bacteria and maintain a clean, sanitary freezer. The soft serve freezer must be disassembled, washed and sanitized according to the instructions in this manual to ensure the best possible cleanliness. Always sanitize just before start-up. CAUTION To prevent bacteria growth, use only approved sanitizers to sanitize the machine
ELECTRO FREEZE CS4, ELECTRO FREEZE Model CS4 184964-04 Use only original or authorized replacement parts with this freezer 9 Figure 8 Model CS4 – Assembly (Sheet 2 of 2) Item Part No. Description 23 119313 Box-Assy Capacitor & Componets (See Figure 5) 24 119138-C Panel-Assy. Hopper & Top includes 161300 Switch-Level Float Sensor 25 161301 Float-Level Sensor 26 161300 Switch-Level Float Sensor 27 116021 Tube-Assy. Mix Feed (See Figure 3) 28 114341-06 Stud-Assy. Cylinder 2-1/16” 29 118162 Drain-Assy. Overflow 30 119279 Compressor-Assy. includes compressor and 151421 Capacitor-Run 151445 Capacitor-Start 155063 Drier-Filter 3 cu. in. Sweat 1
ELECTRO FREEZE CS4, ELECTRO FREEZE Model CS4 8 184964-13 6 Operator Controls – continued This two-position regulating device (figure 6-3) meters the correct amount of mix and air into the freezing cylinder. a. “OPEN” - Always use this posi- tion when dispensing product. (See figure 6-4. When OPEN you can see clear through the hole in the top of mix feed tube.) Important: If product is dispensed when the regulator is in the “CLOSED” posi- tion, a freeze-up will occur and may damage the freezer. b. “CLOSED�
ELECTRO FREEZE CS4, ELECTRO FREEZE Model CS4 8 Use only original or authorized replacement parts with this freezer 184964-04 Figure 8 Model CS4 – Assembly (Sheet 1 of 2)
ELECTRO FREEZE CS4, ELECTRO FREEZE Model CS4 184964-04 3/04 15 Alphabetized Parts List for Model CS4 Use only original or authorized replacement parts with this freezer. PART PART SERIAL NUMBER DESCRIPTION NUMBER QTY (FROM – TO) * As Required ** Items Included in O-Ring Kit No. 115813 *** LH or RH — Left or right hand is determined as you face the front of the freezer. NLA No Longer Available Bar-Alignment Tool 115776 1 A2J-114 - Bar-Breaker 138202 1 A2J-114 - Bearing-1" Pillow Block 153030 2 A2J-114 - Belt-V 15
ELECTRO FREEZE CS4, ELECTRO FREEZE Model CS4 184964-13 13 8 Assembly Correct assembly of the freezer is essential to prevent leakage of product and damage to the freezer. To assemble the freezer you will need an approved lubricant (such as Petrol-Gel). Make sure all parts of the assemblies have been washed and sanitized before assembling. Persons assembling the freezer must first wash and sanitize their hands and forearms with an approved sanitizer. CAUTION To avoid electrical shock or contact
ELECTRO FREEZE Model CS4 Table of Contents - continued SECTION DESCRIPTION PAGE 10. CLOSING PROCEDURES ....................................................... 18 10.1 Night Switch Operation ............................................................... 18 10.2 Draining Product From
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