Electro Industries EB-MA-10 Operation & User’s Manual

Text of Electro Industries EB-MA-10 User Guide:

• Electro Industries EB-MA-10, BX 504 R e v . A 02 - 14 - 06 E L E C T R O I N D U S T R I E S , I N C . M ON T I C E LL O , M N 55362 E L E C T R O - B O I L E R DU A L H E A T P I P I N G D I A G R A M W A T E R S U PP L Y C ONN E C T I ON 3 2 1 NO T E S : 1 . L OO S E P A R T S S H I PP E D W I T H B A S I C B O I L E R M O D E L . 2 . I F W OO D B O I L E R , R E V E R S E O RD E R ( E L E C T R I C F EE D S W OO D ) . 3 . M I N I M U M 20 " S P A C I N G B E T W EE N F L OO R A N D B O TT O M O F B O I L E R . S AF E T Y VA L V E # 5453 A U T O F I LL VA L V E ( R E G U L A T O R )

• Electro Industries EB-MA-10, 09/15/2014 3 BI5096 dialing in the size closest to the zone Btu/h capacity, the zone controller “smarts” only allows the appropriate boiler stage which can handle that capacity. Also this is additive if more than one zone calls at any one time – order EB-ZEA-1. 3. Two temperature system with unbalanced zones – if the application includes zone one requiring high temperature (fin tube, air handler, etc.) and the remaining zones are radiant floor low temperature, this zone controller (EB-ZEA-1) will automatically raise the output of the high temperature zone. This is a priority arran

• 09/15/2014 13 BI5096 TROUBLESHOOTING/REPAIR HELPS 1. This WarmFlo controller contains several interference suppression components, but as an electronic logic product, unpredictable and unusual transients or interference may sometimes cause strange results. If the WarmFlo controller is “acting strange”, one immediate step would be power down reset. Simpl

• Electro Industries EB-MA-10, 09/15/2014 1 BI5096 INTRODUCTION With this WarmFlo configuration, the electric heating elements are automatically modulated and controlled to establish a fixed outlet water temperature. This outlet temperature is sensed by the WarmFlo controller and is controlled by preset, front panel, parameters. Even though this WarmFlo configured unit adjusts outlet temperature independent of water flow and prevents high limiting even with marginal water flow, it is still very important that the hydronic system be correctly designed for the building, the total heat l

• Electro Industries EB-MA-10, BOILER ACCESSORIES BOILER ACCESSORIES This will simplify your wiring and make zoning applications much easier. In addition, enhanced communicating features have the ability to stage the electric boiler based upon the connected zone capacity. Standard Features • Utility load control • Terminal block wiring, visual wiring layout • Indicator lights showing zone operation • 24-volt, 40VA transformer 120/208/240 connection • Fuse protection • Priority option • Dual temperature operation • Applies to digital or standard thermostats • Dial switch, select each zone capacity Pumps, Actuators, Valves EB-ZTA-1 - install within

• Electro Industries EB-MA-10, 09/15/2014 10 BI5096 11. Close “water supply valve” and disconnect water supply. 12. Optional – energize circulating pump during this fill operation. The water pressure from the household system and as plumbed should typically flow through the circulating pump without the pump running. COMMENT: Purge one loop at a time. CONTROLLER SETUP The front panel contains a red temperature select “knob” with two selection ranges – high mass/low mass. Certain internal sequence t

• Electro Industries EB-MA-10, 09/15/2014 BI509 ELECTRO-BOILER Midsize INSTALLATION & OPERATING INSTRUCTIONS Model EB-MA-10 EB-MA-15 EB-MA-20 APPLICATION: This Electro-Boiler is factory equipped with WarmFlo smart controller. WarmFlo automatically regulates outlet water temperature based upon preset, front panel, temperature selection. This model does not have an outdoor sensor and is not programmed for outlet temperature ramping (outdoor reset concept). If your application is “outdoor reset”, you should be using model EB-MO seri

• Electro Industries EB-MA-10, 09/15/2014 5 BI5096 2. This installation manual and Electro-Boiler products relate only to the addition of the Electro-Boiler to the hydronics system. The owner/ installer assumes all responsibility and/or liability associated with any needed installation of the gas/oil boiler, pump, plumbing, system design, hydronics systems or backup gas/oil boiler, etc. Any instructions or comments made within this manual (or factory phone assistance) relating to the gas/oil furnace are provided as comments of assistance and “help

• 07/24/2007 BL001 • Handled as the priority zone on multi-zone (EB-ZEA-1) or two pump (EB-Z2P) controllers • Priority switch on, zone 1 active - TS boiler automatically changes to 150° (or selection 176°) supply water setting • All other zones are held off • With zone 1 satisfi ed or 60-minute timeout, the boiler automatically returns to the preset

• Electro Industries EB-MA-10, NOT INCLUDED EB-PK-M NOT INCLUDED NOT INCLUDED MANIFOLD RETURN MANIFOLD SUPPLY WATER SUPPLY CONNECTION 16 EB-PK-M 15 13 12 7 11 2 1 3 4 5 6 2 3 13 3 3 13 3 2 5 14 10 9 8 2 NO. PART NUMBER DESCRIPTION QTY. 1 EB-M*-** M-Series Electro-Boiler 1 2 XTEE7060 1" X 1" X 1" TEE 4 3 XNPL7780 1" X 2 1/2" NIPPLE 7 4 XEL7850 1" 90deg ELBOW 3 5 XBSH7180 1" X 3/4" BUSHING 2 6 #5453 RELIEF VALVE 1 7 #5595 AIR ELIMINATOR 1 8 XBSH7190 1" X 1/4" BUSHING 1 9 #5456A PRESS/TEMP GAUGE 1 10 XNPL7781 1" X 20" NIPPLE 2 11 #5591 EXPANSION TANK 1 12 XNPL7783 1" X 6" NIPPLE 1 13 #5503 1" BALL VALVE 3 14 #5548 DRAIN VALVE 1 15 PUMP #5585 (10KW)

• Electro Industries EB-MA-10, 09/15/2014 11 BI5096 OPERATIONAL TIPS Normal/Standby Switch  If this system does not have a standby operating (gas or oil) boiler, this switch must always be in the “normal” position.  To activate standby boiler, simply position front panel switch to “standby”. Heating Cycle 1. External R to W contact closure. 2. Assume the load control receiver device (or remote option standby switch) is in the off-peak or non-interrupt mode. This is verified by the front panel amber LED being illuminated. 3. Circulator pump starts. 4. 30-second plus delay b

• Electro Industries EB-MA-10, Page 1 of 2 XX017 Electro Industries, Inc. Limited Product Warranty Effective February 5, 2009 Electro Industries, Inc. warrants to the original owner, at the original installation site, for a period of two (2) years from date of installation, that the product and product parts manufactured by Electro Industries are free from manufacturing defects in materials and workmanship, when used under normal conditions and when such product has not been modified or changed in any manner after leaving the plant of Electro Industries. If any product or product parts manufactured by Electro Industries are found to have manufacturi

• Electro Industries EB-MA-10, 09/15/2014 7 BI5096 MECHANICAL INSTALLATION – DUAL HEAT CAUTION Electro Industries Inc. requires the use of dielectric isolation between the boiler vessel supply and return piping when the boiler is plumbed using copper or any other dissimilar metal. Damage to the vessel caused by galvanic corrosion voids Electro Industries’ warranty. Reference drawing BX504 1. Unpack the Electro-Boiler. The safety relief and pipe fittings are packed within a small carton. 2. In most dual heat installations this Electro-Boiler is plumbed in series with an existing oil, gas, or wood boiler. For gas or oil, th

• Electro Industries EB-MA-10, 09/15/2014 4 BI5096 MULTIPLE BOILERS This boiler series now includes a method for automatically staging any number of parallel-plumbed boilers. Order plug-in relay EB-C-STG5. The thermostat is connected only to the first boiler, when all stages are on for more than 5 minutes, this new plug-in relay module turns on the next boiler (R and W), and a second EB-C-STG5 could be used to turn on the third, etc. BOILER/PLUMBING KIT PLACEMENT This model series is wall hung and the vessel must be vertical, drawing BX505. The plumbing kit items are located adjacent to the boiler housing itself as s

• Electro Industries EB-MA-10, Page 2 of 2 XX017 THESE WARRANTIES DO NOT COVER: 1. Costs for labor for removal and reinstallation of an alleged defective product or product parts, transportation to Electro Industries, and any other materials necessary to perform the exchange, except as stated in this warranty. Replacement material will be invoiced to the distributor in the usual manner and will be subject to adjustment upon verification of defect. 2. Any product that has been damaged as a result of being improperly serviced or operated, including, but not limited to, the following: operated with insufficient water or airflow, allowed to

• Electro Industries EB-MA-10, 09/15/2014 9 BI5096 WARNING: The end switches from the zone valves must be an isolated contact with no voltage present on these wires or screw terminals. This is very important to make sure there isn’t any interference or feedback between the transformer operating the zone valve system and the transformer within this Electro-Boiler product. Once this has been determined, all end switches are simply paralleled with the two wires going to “R” and “W”. 7. If this is a dual heat application with standby boiler, the 2 brown wires connect to the standby boiler R and W or T and T. These 2 brown wires represent a contact closure to activate the standby boi

• Electro Industries EB-MA-10, 09/15/2014 BI509 TABLE OF CONTENTS Description Page Introduction 1 System or Water Flow 2 Multiple Zones & Radiant Temperatures 2 Zone Controller 2 Room Thermostat Placement 3 Two-Temperature Operation or Feature 3 Multiple Boilers 4 Boiler/Plumbing Kit Placement 4 Installation Requirements 4 Mechanical Installation Under-Floor Radiant 6 Dual Heat 7 Electrical Hookup 8 Standby Boiler 8 Water Fill Procedure 9 Controller Setup 10 Operational Tips 11 Standby Switchover, SOT Timer 12 Replacement Pa

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