Datsun 411 Series Service Manual

Text of Datsun 411 Series User Guide:

• Datsun 411 Series, Head lamp relay Horn relay I I Stop lamp switch <0> (Right) Head lamp (Right) Parking & turn signal lamp 3' O S c> o § Ki Ki (Right) Fog lamp (Left) Fog lamp (D=* (Left) Parking & turn signal lamp (Left) Head lamp Lamp IL: Instrument lamp TS: Turn signal pilot lamp MB: Main beam pilot lamp IG: Ignition warning lamp OIL: Pressure warning lamp m r m o H JO o > r 0) -< (/> H m 3 Inspection lamp

• DATSUN Adjusting Valve Rocker Clearances Remove the air cleaner and rocker cover. There should be a clearance of 0.014 in. (0.35 mm) between the face of the rocker and the base of the valve stem. Whilst checking the clearances it is important to maintain pressure with a screw-driver on the tappet adjusting screw to disperse the film of oil from the push r

• Datsun 411 Series, Transmission (for 1200 cc Engine) Pack the grease NCS-1 Adjust by Part No. 32264 26762, 32264^6 26761 Smear grease for sliding face Ass'y lever control 32841 08800 Smear on the lip of oil seal with NCS-1 grease sufficiently Smear the brake grease Part No. 44003 30100 T = 240 280 kg-cm Dimension A As possible as little end play by the water (Part No. 32264 26762 \ 32264 ^ 6 26761) Adjust and tight here (Bearing play 1. 5 'v. 2. 0 mm by push rod adjuster before fitting return spring) Gear drive speedometer (4T) 32701 07200 Dimension C End play = 0.0 0. 12 mm (Adjust by the part No. 32264 ^ 9 267600) Dimension B Select end play as possible

• Datsun 411 Series, thickness calculated in accordance with the following method of computation. There is a marked number al of adjusting basis on the bearing housing of the gear carrier and differential case. The numberal is the manufacturing erro in a unit of l/lOOO in. against each standard measure- ment of A.B.C.D. in Fig. 18. To measure the width of the side bearing on left and right, use the standard guage (18.5 mm thickness) and dial gauge on a flat board. In this case, place the load on the bearing with the aid of weight block for about 2.5 kg to acquire the steady figures. Calculate the error on minus side against the each standard measure- ment of 18.5 mm on the unit b

• DATSUN Thermostat In order to ensure maximum efficiency, it is essential to keep the engine operating temperatures within certain limit. To assist this a pellet tyep thermostat is fitted, being located in the water outlet at front of the cylinder head. Pellet type thermostat works by the principle of rapid variation of solution of wax. Fig. 2 Pellet Type Thermostat The devis

• DATSUN Removing the Oil Pump Remove the oil pan and pick-up strainer. Three of the five bolts securing the oil pump bottom cover are long enough to secure the pump to the crankcase. Fig. 3 illustrates the pump in explosed form. Unscrew the long bolts and remove the pump with its drive shaft. Fig. 3 Dismantling the Oil Pump Remove the setscrews and spring washers which secure the

• Datsun 411 Series, ENGINE In an emergency a new valve spring can be fitted without removing the cylinder head. When doing this, the applicable piston must be brought to its T.D.C. position to eliminate any possibility of the valve falling into the cylinder. Remove the spark plug from the cylinder concerned. Hold the valve onto its sealing with the aid of a suitable tool such as a bent screw- driver which will pass through the sparking plug orifice, and locate on the valve head. By using the rocker shaft, as a fulcrum point, the spring can be compressed with two screwdrivers or a fork ended bar. Wi

• Datsun 411 Series, BODY Assembling of the hood lock system is a reversal of disassembling routine. Disconnect the Hood Lock Female Adjusting the Position for Upper or Lower Direction Front Fender Detatch the front bumper Jack up the front wheels and take out the tire Disassemble the head lamps and parking lamps from front the body Remove the antena assembly Detatch the fender milar and side emblem Disconnect the bolts and screws as showing the figures - 153 -

• Datsun 411 Series, DATSUN Never use fluid that has been bleed from a brake system for topping up the supply tank, as this brake fluid may be to some extent aerated. Such fluid must be allowed to stand for at least one day before it is used again. This well allow the air bubbles in the fluid time to disperse. Great cleanliness is essencial when dealing with any part of the hydraulic system, and especially so where the brake fluid is concerned. Dirty fluid must never be added to the system. RETAINER-spring PIN-clevis SPRING-pull off, cross rod PLATE-lock, hand brake cable GUIDE-cable, hand brak

• Datsun 411 Series, TRANSMISSION TRANSMISSION CASE OIL SEAL, CROSS SHAFT Fig. 4 Fig. 1 Plug Cross Shaft Fig. 5 PLUG CROSS SHAFT Fig. 2 t^f IMMM ® SPRING (CHACK BALL) PLUG (INTER LOOK HOLE) CHACK BALL Fig. 6 Fig. 3 - 59

• Datsun 411 Series, DATSUN Adjustment of brake shoe Fig. 8 Rear Brake (No. 1) This precaution should be taken to eliminate the possibility of brake shoe drag due to mis-adjusted parking brakes. Turn the bolt to screw direction tightly and then turn back screw 2 ~ 3 notches untill the wheel drum turns just free from the shoe. - 124 -

• DATSUN Fig. 3 Remove of Axle Shaft and Disc Assembly Fig. 4 DT-4679 Special Stand DT-4678 Swing Hammer Disassembly and Assembly of Axle Shaft When replacing the differential axle shaft do not forget the adjusting washer between the top of the axle flange and the brake disc assembly so as to keep the end play of the axle shafts. Order of Rear Axle Shaft & Brake Disc Assembly The

• Datsun 411 Series, MAJOR SPECIFICATION OF MODEL 41 1 SERIES "— ____^MODEL ITEM ~~ P( L) 41 1-U P( L) 4 1 1-UT WP( L) 41 1-U WP(L)41 1-UT DIMENSIONS Overall Length 3,995 mm (157.3 in.) 3,995 mm (157.3 in.) DIMENSIONS Overall Width 1,490 mm ( 58.7 in.) 1,490 mm ( 58.7 in.) DIMENSIONS Overall Height 1,440 mm ( 56.7 in.) 1,430 mm ( 56.3 in.) DIMENSIONS Wheel Base 2,380 mm (93.7 in.) 2,380 mm ( 93.7 in.) DIMENSIONS Room Space Inner Length Inner Width . Inner Height 1,710 mm ( 67.3 in.) 1,704 mm ( 67.1 in.) DIMENSIONS Room Space Inner Length Inner Width . Inner Height 1,240 mm ( 48 .8 in-) 1,240 mm ( 48.8 in.) DIMENSIONS R

• Datsun 411 Series, DATSUN Fig. 4 Press out the pin from fork shaft (Disassembly) Insert the pin and tap into the shaft and hole fork setting hole. Take out the cross shaft from the case. Fig. 6 Fig. 7 Fig. 5 Fig. 8 Take off the Pin & Nut of Cross Shaft - 60

• Datsun 411 Series, ELECTRICAL SYSTEM F. Ball Bearing Both sides sealed ball bearing is used, so lubrication is not necessary. G. Inspection of Stator (Armature) a) Conduction Test — — I »0.3~ l.smjrt If the terminal connecltled to. the diode is not conductive with the stator core, that Is all right. Fig. 2-3. 12 If each terminal of the coil and the terminal connected to N terminal are not conductive, that is all right. b) Layer Test Fig. 2-3. 13 Connect the tester cord to 100V wire, put the stator on the test stand and make the tester one t

• Datsun 411 Series, ELECTRICAL SYSTEM MAJOR COMPONENTS OF ALTERNATOR FOR 41 1 Fig. 1 Major Components Key No. Part No. Part Name Q'ty Key No. Part No. Part Name Q'ty 23100 14600 Ass'y-alternator (Mitsubishi 12V-300W) 1 21 23159 14610 23233 14610 Grommet Clip 1 1 23100 14602 Ass'y-alternator 22 23118 14610 Ass'y-cover front 1 (Mitsubishi 12V-300W) 23 23121 14610 Washer-seal 1 1 23108 14610 Ass'y-rotor 1 24 23120 14611 Bearing-ball 1 2 23116 14610 Washer-seal 1 25 23

• Datsun 411 Series, ELECTRICAL SYSTEM It pulls out the neutral point and adds voltage having conducted 3 phase half wave rectification in the circuit of relay and controls the voltage coil of the pilot lamp relay. Fig. 2-1. 5 Charging System Alternator Charge pilot lamp Fig. 2-1. 6 Outside Connection When the ignition switch is put on, the battery current flows in the arrow marked direction passing through the dynamo E terminal, brush slip ring, field coil, slip ring, brush, dynamo F terminal, relay F terminal and IG terminal and completes the field circuit. It in diff

• Datsun 411 Series, DATSUN MODEL 411 SERIES SERVICE MANUAL Hoeoe umx 3ah torrents.ru IMS' NISSAN NISSAN MOTOR CO., LTD. OTEMACHI BLOG., OTEMACHI, CHIYODA-KU, TOKYO,JAPAN CABLE ADDRESS : "NISMO" TOKYO PHONES : (216) 2311 expert22 http://rutracker.org

• Datsun 411 Series, DATSUN revolving torque of pinion at 7-10 kg/ cm if there should not by any error in the pinion with the head mark at 0 and the clearance should be sealed at 0.2 mm (0.008 in.) by the feeler gauge, thus pinion is regarded as at the correct position because the height of the gauge is made shorter for 0.2mm than the standard size (51.0 mm). Remarks: When measuring the height of the pinion head, set the semi-circular side portions of the gauge on the side bearing seats; insert a feeler gauge into the clearance

• CHASSIS Fig. 22 Carrier 38127 09400 3812.8 09m WlMfS 381 JO UJ400 38131 09400 38132 09400 38133 09400 38134 09400 38135 09400 38136 03400 38137 09400 38138 09400 38139 09400 38140 OS 400 38141 09400 Select from Impact chassis grease to the lip of oil seal- Adjust the back lash 0. 19 ^ 0. 18 in good mesh by adjusting shims of drive

• Datsun 411 Series, DATSUN -Nut Washer I to transmission to /lock I engine rear plate Bolt x rear extension Fig. 25 Transmission Case & Rear Extension Ring map, main drive ^ ear Bearing main Spacer main drive gea drive gear Ass'y pinion, Ass'y sleeve, speedometer s P« domet « I Pin _.P»»°" Piece, distance Gear driving, speedometer Bearing .Main shaft Washer thrust, counter, front Gear counter Bearing Shaft counter Washer thrust, counter rear Shaft reverse idler Bushing reverse gear -^crewset k )« -erse shaft Fig. 26 Components of Transmission Gear - 64

• Datsun 411 Series, CHASSIS BRAKE GENERAL DATA Type - Foot brake Hydraulic expansion, 2 shoes for 4 wheels Hand brake Mechanical, internal expansion, rear 2 wheels braked Lining - Width x Thickness x Length 40 x 4.5 x 215 mm (Same for Front & Rear) Area of surface (cm 2 ) 35 (Front & Rear) Brake drum dia. (Front & Rear) 228.6 cm2 (Same for Front & Rear) Master cylinder bore Inner dia. 22.22 mm Wheel cylinder bore Inner dia. Front wheels 25.40 mm Rear wheels 23.81 mm Fig. 1 Front Brake Flange (Brake Disc) - 119 -

• Datsun 411 Series, ENGINE 7. Upon completion of the wiring, cover the distributor with a rubber cap. The engine should now start properly. Ordinarily, the pointer of the octane selector is set at its zero reading during the ignition timing adjustment. If the octane number of the fuel being used is low and the engine knocks, the pointer is adjusted to the right (R) to the optimum advance angle. Conversely, if the octane number is high the pointer is adjusted to the left (A). One unit of calibration of the select

• Datsun 411 Series, CHASSIS 38421-04105- 38428-25660 38153-041001 •\,38161-041001 Pinion dirve 38112-04101 (8T) 38140-04100- 38189-02700 38210-25660 9-21430 38215-03100 38426-04100 38425-04100 38427-04100 -38425-04100 38426-04100 38310-04100 (ass'y) J 38127-25660 1^38130-25660 Ass'y-Carrier 1. 2138300-11600 (35T : 8T) P. D.F.L. N.DN ll. 2 £-38300-10600 (37T : 8T) U.LU.UN.LUN 1. it 38300-13200 (35T : 8T) WU.WLU. WLUN Fig. 11 Rear Axle INSPECTION & REPAIRING OF DISASSEMBLED PARTS Every parts after they are disassembled should be cleaned and cleaned by the compressed air before making an inspection and adjustment. 1) Each bearing should be inspected in e

• DATSUN STEERING 48400-10600 Ass'y wheel, steering (black) 48422-10600 48420-10600 Ass'y ring, hom (black) / «422-°nSM 8 48420-11500 Ass'y ring, horn (yellow) /Cushion p ac j horn ring 7 ^face Plate ^Seat contact spring Spring horn ring . Cup seat N spring 48327-106S1 Set shell, steering (black) 48327-11550 Set shell, isteering (yellow) 483^-10851 Set shell, s

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