AcuTemp VXC-2 Operation & Maintenance Manual
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AcuTemp VXC-2, OPERATION & MAINTENANCE VaxiCool ® Mobile Refrigerator/Freezer An Advanced Technology Vaccine Storage & Transport System Model VXC-2 2900 Dryden Road Dayton, Ohio 45439 U.S.A. Telephone: (937) 312-0114 Fax: (937) 312-1277 Email: [email protected] www.acutemp.com
VXC-2 Operations Manual June 2006 AcuTemp www.acutemp.com 2 rev. 4 Do not turn on the VaxiCool if you have not read the entire user’s manual. Failure to understand the meaning of the light emitting diode (LED) indicators and the liquid crystal display (LCD) readouts could result in loss of your valuable vaccines and/or biologicals and, possibly, in damage to the unit.
VXC-2 Operations Manual June 2006 AcuTemp www.acutemp.com 3 rev. 4 CAUTIONS IF DAMAGE OCCURS TO THE UNIT, THE UNIT MUST BE REPAIRED AT THE FACTORY AT THE EXPENSE OF THE END USER. SEE WARRANTY SECTION. • USE THE –22°C TEMPERATURE SETTING ONLY FOR MATERIALS THAT MUST BE STORED FROZEN. • DO NOT LOSE OR MISPLACE FREEZER KEYS SUPPLIED
AcuTemp VXC-2, VXC-2 Operations Manual June 2006 AcuTemp www.acutemp.com 4 rev. 4 TABLE OF CONTENTS Subject Page Introduction 5 General Description 5 Starting the VaxiCool 6 VaxiCool Display and Alarm Functions 11 Maintenance 16 Warranty 19 Appendix A – Solar Panel Application 20
AcuTemp VXC-2, VXC-2 Operations Manual June 2006 AcuTemp www.acutemp.com 5 rev. 4 INTRODUCTION This manual is written to enable the VaxiCool user to readily start and operate the unit in the freezer mode, understand the light emitting diode (LED) and liquid crystal display (LCD) readouts, and perform rudimentary repairs and adjustments. Any questions about the unit should be directed to Energy Storage Technologies, Inc. by telephone, fax, or email. Please see the front cover for contact information. Figure 1. General View of the VaxiCool GENERAL DESCRIPTION The VaxiCool shown in Figure 1 has the following design and
AcuTemp VXC-2, VXC-2 Operations Manual June 2006 AcuTemp www.acutemp.com 6 rev. 4 box may be opened after removing the two screws keeping it closed. The battery charger for the unit is located under the lid of the battery box. The power input panel has three different connectors (See Figure 4.): − One for conventional AC power, either 120 VAC or 240 VAC (90 – 260 VAC), − One for a solar panel or PV/AUX power source, and − One for an external 12 Volt DC battery. A key switch located on the power input panel
AcuTemp VXC-2, VXC-2 Operations Manual June 2006 AcuTemp www.acutemp.com 7 rev. 4 The temperature within the VaxiCool will reach satisfactory levels for storing payload in less than twenty-four hours of operation. Peak energy efficiency requires 24 hours of continuous operation for stabilization (ambient temperatures less than 30°C {86°F}). AC power is required for the first 24-hour period of operation to ensure the internal batteries are fully charged and the unit has reached full operating efficiency. Once the unit is stabilized and has fully charged batteries, it can be disconnected from external power and operate as a portable unit using its internal b
AcuTemp VXC-2, VXC-2 Operations Manual June 2006 AcuTemp www.acutemp.com 8 rev. 4 charge, open the battery box cover and snap the fusible link connectors together (Figure 2). Be sure they are inserted fully. Step 3. After the fusible link connector is engaged, operate the VaxiCool for at least 24 hours on AC, or 1 week on solar power to sufficiently charge the batteries. As indicated above, this operating period also ensures the temperature stabilization of the payload space and that the unit reaches maximum operating efficiency. Disconnected Connected Figure 2. Fusible Link Mating Connectors Setting Control Temperature The control temperatu
AcuTemp VXC-2, VXC-2 Operations Manual June 2006 AcuTemp www.acutemp.com 10 rev. 4 The connectors for the various power sources are clearly marked on the Power Input Panel. The receptacle for the “POWER GRID” (AC input power) has a fuse holder above the plug. The wire frame hanging from the connector is used to hold the electrical cord in place making it difficult to accidentally disconnect the unit. The various power cords and cables for the unit are shown in Figure 5. The external battery cable has fittings for a typical lead acid battery, and the cigarette lighter cable has a plug that fits into a common autom
VXC-2 Operations Manual June 2006 AcuTemp www.acutemp.com 11 rev. 4 VAXICOOL DISPLAY AND ALARM FUNCTIONS The LCD display will begin to function when the unit is turned on. The LCD readout and the two blinking LED alarm lamps (temperature and battery) located above the LCD display will illuminate. See Figure 6. If either the payload temperature or the battery volt
AcuTemp VXC-2, VXC-2 Operations Manual June 2006 AcuTemp www.acutemp.com 12 rev. 4 mode selected by the user. The standard default temperature scale is Celsius (°C), but the unit can be special ordered to display in the Fahrenheit (°F) scale. The temperature control mode selected by the keyswitch is indicated by a lower right corner symbol ( ⎦ ) to indicate the -22°C mode and an upper left corner symbol ( ⎡ ) to indicate the +4°C mode. The VXC-2 continuously records the temperature extremes in the payload
AcuTemp VXC-2, VXC-2 Operations Manual June 2006 AcuTemp www.acutemp.com 13 rev. 4 The LED on the right shows the status of the battery or operating voltage. It warns when the operating voltage from any power source is low or has dropped below the safe operating limits. When the unit is operated on AC line power, this LED should always start out GREEN or turn GREEN within a few minutes (after the internal battery achieves adequate charge). When the unit is operating on a wet or gel cell lead-acid battery, the LED is GREEN as long as the battery voltage is above 11.8 volts (typically 10% or more of its charge capacity). T
AcuTemp VXC-2, VXC-2 Operations Manual June 2006 AcuTemp www.acutemp.com 14 rev. 4 Battery Voltage LED Indicators LED COLOR BATTERY VOLTAGE GREEN 11.8V and Above YELLOW Between 11.5V and 11.8V RED 11.5V and Below Audible Alarm: The VaxiCool audible alarm sounds when either the temperature or battery voltages are outside their nominal operating range. The sound occurs three times, spaced one second apart, at eighteen-second intervals. The audible alarm is an indication that the payload is in
AcuTemp VXC-2, VXC-2 Operations Manual June 2006 AcuTemp www.acutemp.com 16 rev. 4 MAINTENANCE WARNING: Disconnect all external power before connecting or disconnecting batteries. Also, disconnect all external power sources before performing maintenance or before removing the black cover over the electronic section of the unit. FAILURE TO COMPLY MAY RESULT IN INJURY OR DEATH. The basic design of the VaxiCool relies on patented insulation technology, tight temperature control using solid-state electronic computer control, and patented PCM technology. The VaxiCool will perform
VXC-2 Operations Manual June 2006 AcuTemp www.acutemp.com 17 rev. 4 Figure 8. Location of Electronic Components The internal batteries can only be charged if there is an external electrical input available to the system (AC power or a solar panel). The battery charger is mounted on the underside of the battery box lid behind a protective s
AcuTemp VXC-2, VXC-2 Operations Manual June 2006 AcuTemp www.acutemp.com 18 rev. 4 for the LCD readout, and adjusts system functions to maintain the appropriate internal temperature. To maintain good operation: • The condenser must be kept cleaned of dust and dirt • The external electrical connectors should be kept clean • Lid gaskets should be kept clean and free of cuts and rips • Batteries should be kept charged and terminals kept clean of corrosion The system is protected from excessive currents by a series of fuses. The first set of fuses is located within the input receptacle for AC current sho
AcuTemp VXC-2, VXC-2 Operations Manual June 2006 AcuTemp www.acutemp.com 19 rev. 4 WARRANTY The VaxiCool is warranted to be free from defects in manufacturing and workmanship for a period of one (1) year from the date of purchase F.O.B. Dayton, Ohio. This limited, warranty covers repair or replacement, at the Company’s option, of components only. It does not cover any costs related to or damage resulting from the use of the VaxiCool. The owner of the VaxiCool must pay for insurance and shipping (and for overseas customers, imp
AcuTemp VXC-2, VXC-2 Operations Manual June 2006 AcuTemp www.acutemp.com 20 rev. 4 Appendix A Solar Panel Application If you have purchased or wish to purchase the optional solar panel for keeping the VaxiCool batteries charged via sunlight, selection of the solar panel is based on your location, solar conditions, and duration of daylight and nighttime hours. Using panels that are too small for your conditions will not adequately maintain a battery charge. If you change the geographical location of your VaxiCool system, please check with factory technical support to verify that your panel size does not need to change. Please contact inf
AcuTemp VXC-2, VXC-2 Operations Manual June 2006 AcuTemp www.acutemp.com 21 rev. 4 however, it should gain some charge. Fully charged, the battery stores enough energy to continue operating through a number of heavily clouded days.
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