Emax EGPS0817WL Operating Instructions Manual

Text of Emax EGPS0817WL User Guide:

• Emax EGPS0817WL, GAS POWERED PISTON COMPRESSORS Operating Instructions EMAX designs and manufactures products for safe operation. However, operators and maintenance persons are responsibile for maintaining safety. All safety precautions are included to provide a guideline for minimizing the possibility of accidents and property damage while equipment is in operation. Keep these instructions for reference. EMNG000001 0810

• Emax EGPS0817WL, 2 EMAX Gas Powered, Piston Compressors Model EGPS0817WL EGES0817WL EGES1330ST EGES1830ST EGES1860ST EGES2480ST Description 8 HP HONDA 8 HP 13 HP, 30 GAL. 18 HP, 30 GAL. 18 HP, 60 GAL. 24 HP, 80 GAL. PORTABLE HONDA HONDA HONDA HONDA HONDA SCFM 18 @ 150 18 @ 150 24 @ 175 34 @ 175 34 @ 175 52 @ 175 Motor Power 8HP 8HP 13HP 18HP 18HP 24HP Motor RPM 3200 3200 3200 3200 3200 3200 Tank Size 17 17 30 30 60 80 Pump Model APP2V0732S APP2V0732S APP3Y0732T APP4V1043T APP4V1043T APP3Y2062T Pump RPM 650 650 820 800 800 640 Outlet Size 3/4” 3/4” 3/4” 3/4” 3/4” 1” Dimensions 46”x 21”x 37” 46”x 21”x 37” 51”x 23”x 40�

• Emax EGPS0817WL, 3 Operating Instructions Description Electric start Intercooler Gas tank Head unloader valve Ball valve (Air outlet) Air receiver / Tank Tank drain valve Oil site glass Pressure gauge Tank anchor bolt location (4, typ.) Raised motor mounting plate Engine start pull cord Check valve Air filter Unit configuration and appearance varies by model. Callouts are for general identification. Safety This manual contains very important information to know and understand. This is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS. To help un- derstand this information, observe the following: Danger indicates an i

• Emax EGPS0817WL, 4 EMAX Gas Powered, Piston Compressors Figure 1: Keep unit level Breathable Air 1. NEVER use air from this compressor for breathable air except in full compliance with OSHA Standards 29 CFR 1910 and any other Federal, State or Local codes or regulations. Death or serious injury can result from inhaling compressed air without using proper safety equipment. See OSHA standards on safety equipment. 2. DO NOT use air line anti-icer systems in air lines supplying respirators or other equip- ment used to produce breathable air. DO NOT discharge air from these systems in unventi- lated or other confined areas. Pressurized Components This equipment is suppli

• Emax EGPS0817WL, 5 Operating Instructions Damage may result in bursting and cause injury or property damage. Installation Area 1. Install compressor in a clean, dry and well-lit area. Be sure installation area can maintain a temperature range between 35˚ - 110˚ F. If ambient temperature drops below 32˚F, be sure to protect safety/relief valves and drain valves from freezing. NEVER operate compressor with temperatures below 15˚F or above 125˚F. 2. Allow sufficient space around compressor for maintenance access and adequate airflow. Mount unit with pulley towards wall and leave a

• Emax EGPS0817WL, 6 EMAX Gas Powered, Piston Compressors Never use plastic (PVC) pipe for compressed air. Serious injury or death could result. 6. Never use reducers in discharge piping. Keep all piping and fittings the same size in the piping system. 7. For permanent installations of compressed air systems, determine total length of system and select correct pipe size. Make sure underground lines are buried below frost line and avoid areas where condensation could build up and freeze. 8. Test entire piping system before underground lines are buried. Be sure to find and

• Emax EGPS0817WL, 7 Operating Instructions Use only Airbase Industries oil (PN: APOL03000G1). Use of any other product will cause product damage and void the warranty. 2. Check for proper belt tension. There should be 1/2 inch slack. See maintenance section if adjustment is necessary. Refer to figure 4. Always make sure main power is off before touching belts or other moving parts of compressor. 3. Make sure no tools are attached to air hose before starting engine. 4. Pull pressure relief knob to up position to release head pressure and for easy startin

• Emax EGPS0817WL, 8 EMAX Gas Powered, Piston Compressors Inspect belt tension after first 30 hours of operation then every 30 days. 1. Proper belt tension is determined by pressing on belt midway between motor pulley and flywheel. There should be approximately 1/2 inch of deflection. See figure 4, pg. 7. 2. Loosen motor (4) mounting bolts, found underneath motor mount bracket. Slide motor in bracket slots as needed for proper tension. See figure 6. Be sure motor shaft and pulley are aligned properly with pump befor tightening motor bolts and restart- ing unit. 3. Always replace all b

• Emax EGPS0817WL, 9 Operating Instructions Safety Valve NEVER attempt to regulate or tamper with safety valve. Valve is sealed and certified by ASME code and is designed to relieve system pressure when necessary. Check proper operation of safety valve before each use. Refer to figure 7. If valve does not open manu- ally, replace immediately. Discharge pressure is generally set at 175 PSI (12.1 bar). DO NOT attempt to open valve while machine is under pressure. Tank Drain daily. Figure 7: Safety Valve Pull ring on safety valve before each use. Maintenance Schedule Daily Weekly Monthly Every 3 months Check oil level Check for unusual operation. Correct before damage occu

• 10 EMAX Gas Powered, Piston Compressors Troubleshooting Chart Problem Possible Causes Resolutions Engine does not start Low air pressure Excessive vibration Low/No fuel Clogged/leaking fuel line Water in fuel Unloader valve(s) stuck Spark plug not operating Low oil shutdown feature on gas engine is activated Compressor pump has run dry Pilot valve not s

• Emax EGPS0817WL, 11 Operating Instructions Troubleshooting Chart (continued) Problem Possible Causes Resolutions Excessive use Head valve(s) not seating properly Blown cylinder head gasket(s) Restriction in head, intercooler or check valve Low oil Dirt in intercooler fins or cylinder fins Poor ventilation / ambient temperature too high Don’t use it so much man! Clean or replace Replace gasket(s) Clear blockage Add oil. Ensure oil level is at middle of site glass. See figure 3, pg. 7. Use only Airbase Industries oil (PN: APOL03000G1). Use of any other product will cause product damage and void the warranty. Use low pressure air to blow dirt away from c

• 12 EMAX Gas Powered, Piston Compressors Warranty Statement Emax, INC. (also known as EATON-MAX, Inc. and each of its subsidiaries) makes the following Warranties: 1. THAT EACH ROTARY SCREW AIR COMPRESSOR PUMP TO BE FREE FROM DEFECTS IN MATERIAL, WORKMANSHIP, AND PARTS FOR 10 YEARS ON THE ROTARY SCREW AIR COMPRESSOR PUMP FROM THE DATE OF PURCHASE. Emax (and ea

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