Aircommand Cormorant MKII Installation & Operating Instructions Manual
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WARRANTY OF REFRIGERATED AIRCONDITIONING Warranty within Australia We undertake by this warranty to rectify, free of charge, at our nearest authorised service agent, any fault due to faulty workmanship or replacement of any faulty components within 12 months from the date of the first retail purchase thereof. This undertaking is co
Aircommand Cormorant MKII, For warranty claims, sales enquires or customer service HEAD OFFICE AUSTRALIA Aircommand Australia Pty Ltd 954-956 Port Road Albert Park, SA 5014 ACN 007 592 239 Call: (08) 8345 8444 Fax: (08) 8243 0628 AMERICA Atwood Mobile Products 1120 N. Main Street Elkhart, IN 46514 Call: (886) 869 3118 Email: [email protected] INSTALLATION & OPERATING INSTRUCTIONS FOR CORMORANT MKII ROOFTOP AIRCONDITIONER Model Number: . Serial Number: . Date Purchased: . WARNING It is
Aircommand Cormorant MKII, GENERAL CORMORANT UNIT INFORMATION I. PURPOSE The Aircommand CORMORANT air conditioning unit is designed for installation on the roof of a caravan or recreation vehicle to provide reverse cycle heating and cooling -The roof must be capable of supporting the weight of the unit (45kg) -The absolute minimum thickness of the roof must not be less than 25mm -The maximum thickness of the roof must not exceed 125mm -Trimming of the ductwork and/or bolts may be necessary depending on the roof thickness It is impo
Aircommand Cormorant MKII, INSTALLATION PARTS LIST MAIN COMPONENTS 1) CORMORANT MkII Rooftop Airconditioner 2) Roof Seal Gasket 2 Pce 3) Spigot 4) Extension Duct 5) Brace Assembly 6) Plenum 7) Plenum Filters x2 FITTINGS & FIXTURES 8) M8 Bolts x 4 9) Hold Down Bars x 4 10) Plenum Cover Screws x 4 11) Self Tapping Screws x 6 1 2 3 4 5 6
Aircommand Cormorant MKII, 1. INSTALLATION POSITION Fig 1: CORMORANT Vent clearances Before beginning, mark out the position of the unit considering the following important requirements: - The air conditioner should be situated as centrally as possible on the van, to ensure even air distribution. - The front of the unit MUST face the direction of travel; failure to follow this instruction will result in damage to the condenser fans. - If the caravan is over 23’ in length, or has an unusually high heat load (see General Operating Information section regarding expe
Aircommand Cormorant MKII, 2. ASSESS ROOF STRENGTH - The roof members MUST be strong enough to support the weight of the unit (up to 45kg) without any roof deflection that will cause “pooling” of water around the unit. Contact your caravan manufacturer to confirm the max load the roof is able to handle. If in any doubt consider the use of an external “H” frame. - If the roof does not have an existing hole one must be cut. Cut from the roof then use the roof hole as a guide to cut through the ceiling. Contact your caravan manufacturer for the best method to cut through the roof. - The
Aircommand Cormorant MKII, 4. POSITION CORMORANT ON ROOF - Remove the air conditioner from the carton. - Position the unit over the gasket so that the corners of the square hole in the caravan roof line up with the corners of the square hole underneath the CORMORANT (Fig 6). TIP: Have one person inside the vehicle looking through the hole while the other is on the roof adjusting the position of the unit The unit weights approximately 45kg. Ensure a two person lift or use a mechanical hoist to avoid the risk of injury. - DO NOT slide the unit on the roof, this may damage the gasket and result in leaks
7. ASSESS ROOF THICKNESS - Measure the roof thickness and consult the table across to check if adjustments to the hold down bolt and duct length are required. Failure to cut the duct properly can result in an incorrect seal which will adversely affect the units performance Roof thickness (mm) Include ‘H’ f
Aircommand Cormorant MKII, 9. ATTACH DUCT TO UNIT - Raise the brace assembly and slip the extension duct over the outside diameter of the spigot underneath the rooftop unit. (Fig 11 & 12). When attaching the duct to the unit take care to ensure it forms a tight, unbroken seal that doesn’t allow discharge air to escape. - Engage and tighten the four M8 bolts with the threaded inserts in the rooftop unit. - Recommended tightening torque of the bolts is 7 N.m (5.2 lb-ft). As a rough guide the bolts should be tightened so that the unit compresses the roof seal gasket to approximately half its height. -
Aircommand Cormorant MKII, 11. ATTACH PLENUM COVER - Secure the main plenum cover to the duct assembly with the 4 screws provided (Fig 15). TIP: It is important that these screws are not over tightened otherwise the plenum may crack. - Remove the filter elements by pulling them out of the plenum, and use the six self-tapping counter sunk screws to secure the covers edges to the caravan ceiling (Fig 16). In some instances a very small pilot hole may need to be drilled to guide the screws into place. - Replace the return air filters by sliding them into the plenum until they click into place
COMMISSIONING OF THE UNIT 1. Turn the power on at the circuit breaker 2. Press the ON/OFF button and press the MODE button to select FAN 3. Cycle through the LO, MED and HIGH fan speeds checking that all speeds run. 4. Set mode to COOL, adjust temp via up/down buttons to at least 3oC less than the display temp (I.e. Room temp) compressor will start w
Aircommand Cormorant MKII, GENERAL SPECIFICATIONS Air – Conditioner Height - 325mm Width - 675mm Length - 975mm Weight - 45kg Air Discharge Plenum Height - 65mm Width - 535mm Length - 555mm Weight - 2.4kg CORMORANT MODEL: Electrical Rating: Nominal Cooling Capacity: Nominal Heating Capacity: F.L.A. Cooling: F.L.A. Heating: Locked Rotor Amps: Refrigerant: Charge: Inside Air Delivery Maximum: Total Installed Weight: 240V 50Hz Heatpump 240V, 50Hz 3.5 KW 3.5 KW 5.6 A 5.2 A 32 A R410A
Aircommand Cormorant MKII, OPERATING INSTRUCTIONS - Turn the unit on by pressing the ON/OFF button once. - Press the MODE button to cycle through options Cool, Dry, Heat and Fan. COOLING - Cycle mode button to highlight COOL. - You may select High, Med, Low or Auto fan speeds by pressing the fan button. It is recommenced that you choose Auto. - Now select the desired room temperature (herein referred to as SETPOINT) by pressing the TEMP up or down keys, the readout will flash the set
Aircommand Cormorant MKII, POSSIBLE FAULTS AND REMEDYS Control Pad will not illuminate when ON/OFF button is pressed Unit does not cool Unit does not heat Insufficient cooling capacity An error code is displayed on control panel (E1 to E5) - Check circuit breaker is on - Control cable may be unplugged between outside unit and inside fascia - Check power supply to van - Ensure mode has be switched to cooling (check green LED) - Thermostat set point must be below room temperature
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