airmaster TIGER 8/510 Operation & Maintenance Instructions Manual

Text of airmaster TIGER 8/510 User Guide:

• 2 INTRODUCTION Thank you for purchasing this product. Before attempting to use this product, please read this manual thoroughly and follow the instructions carefully. In doing so you will ensure the safety of yourself and that of others around you, and you can look forward to your purchase giving you long and satisfactory service. GUARANTEE This product is guaranteed ag

• 3 SAFETY PRECAUTIONS Before using your compressor it is in your own interest to read and pay attention to the following safety rules. 1. Compressed air is dangerous. Do not point a jet of air at persons or animals, and do not discharge compressed air against the skin. 2. DO NOT operate your compressor with the guard removed. 3. Repairs must only be carried out by a qualified engineer. If prob

• airmaster TIGER 8/510, 4 ELECTRICAL CONNECTIONS Connect the mains lead to a standard, 230 Volt (50Hz) electrical supply through an approved 13 amp BS 1363 plug, or a suitably fused isolator switch. If the plug has to be changed because it is not suitable for your socket, or because of damage, it must be removed and a replacement fitted, following the wiring instructions shown below. The old plug must be discarded safely, as insertion into a power socket could cause an electrical hazard. If the colours of the wires in the power cable do not agree with the markings on the plug: • The BLUE wire must be connected to the terminal which is marked N or coloured black. • The BROWN wire must

• airmaster TIGER 8/510, 5 ASSEMBLY ATTACH THE WHEELS Use a spanner to attach the wheels to the compressor. Use the washers and spring washer in the positions shown. ATTACH THE SUPPORT FEET Insert the support feet into the position shown. FIT THE AIR FILTER 1. Remove the travel plug. 2. Screw the air filter into position. • The air filter must be hand tight only.

• 6 FIT THE OIL FILLER CAP 1. Remove the travel plug. 2. Insert the oil filler cap. MOVING THE AIR COMPRESSOR • Stop the compressor and disconnect it from the power supply before you move it. • Always use the handle. • To prevent damage, do not lift by (or put strain on) valves or hoses. CAUTION: TO PREVENT INJURY, GET ASSISTANCE WHEN LIFTING THIS COMPRE

• airmaster TIGER 8/510, 7 BEFORE USE Before connecting your compressor to the power supply, check the following:- • Set the ON/OFF switch to the OFF position (pushed down). • Make sure that the compressor is on level ground. • Make sure that the supply voltage matches the voltage shown on the data label. CHECK THE OIL LEVEL 1. Make sure that the oil level is half way up the oil sight glass. 2. If not, remove the oil cap and add oil to the reservoir. • Only use SAE30 compressor oil, available from your Clarke Dealer Part No. 3050801

• airmaster TIGER 8/510, 8 OPERATION If the compressor has not been used for more then 24 hours, open the drain valve (on the bottom of the reservoir) and drain any condensate which has collected. See page 11 ATTACHING AIR TOOLS 1. Attach the air hose to the outlet valve. 2. Attach the air tool to the other end of the air hose 3. Turn the outlet valve handle to the on position. NOTE: The outlet valve is shown without the air hose fitted for clarity. TURNING THE COMPRESSOR ON 1. Plug the compressor into the power supply. 2. Lift the On/Off button. • The compressor will operate until the reservoir is fully pressurised. It will

• airmaster TIGER 8/510, 9 CHECK THE SAFETY VALVE To make sure that the safety valve works correctly. 1. Pull on the ring attached. • Air will be released when you pu ll on the ring and stop when released. 2. If the valve does not operate in this way, do not use the compressor. The compressor must be repaired by a qualified service agent. SET THE OUTPUT PRESSURE When viewed from the front, the left hand outlet valve is adjustable. The right hand outlet valve will only supply the full reservoir pressure and is not adjustable. 1. Use the pressure regulator to set

• 10 REMOVING TOOLS FROM THE AIR HOSE 1. Push down on the On/Off button to stop the compressor. 2. Turn the outlet valve handle to the off position. 3. Operate the tool to depressurise the ai r hose. 4. Disconnect the tool from the hose. TURNING THE COMPRESSOR OFF 1. Follow steps 1-3 in “Removing Tools From The Air Hose” above. 2. Disconnect the compressor from the power supply. 3

• airmaster TIGER 8/510, 11 DRAINING THE RESERVOIR 1. Turn the compressor off and disconnect from the power sup ply. 2. Put a container below the drain valve to collect the condensate. 3. Open the drain valve slowly. • Condensation will drain from the reservoir . 4. Close the drain valve when the reservoir has fully drained. RESET BUTTON This compressor has a thermal overload device. If the motor gets too hot, the thermal overload device cuts the power which prevents damage to the motor. If the thermal overload device operates, let the motor cool down for 5 minutes and push the reset button. If you start the compressor and the overload cutout operates again, stop the compressor and disc

• airmaster TIGER 8/510, 12 MAINTENANCE DRAIN THE RESERVOIR (DAILY) After use, always open the drain valve to make sure that any condensate is drained off. CLEAN THE AIR FILTER (MONTHLY) The air filter must be examined monthly, more often in dusty conditions, 1. Remove the filter cover from the compressor. 2. Remove the filter cover from the filter. 3. Remove the filter from the filter cover. 4. Clean the sponge and the filter cover using a soft brush. • If necessary, the filter can be carefully cleaned in warm soapy water. • Rinse and let the filter dry completely before refitting. 5. Make sure that the filter and filter cover are replaced into position. �

• airmaster TIGER 8/510, 13 CHECK THE NON-RETURN VALVE (EVERY 6 MONTHS) If the reservoir pressure decreases for no apparent reason, it is possible that the non-return valve is leaking. To check, 1. Make sure that the reservoir is not under pressure and the compr essor is switched OFF. 2. Examine the non-return valve, a nd replace the gasket and valve if necessary. SPECIFICATIONS MODEL TIGER 8/510 Max Pressure 8 Bar Voltage 230 VAC (50/60Hz) Air Displacement 7.5 CFM Receiver Capacity 50 L Fuse Rating 13 A Dimensions (L x W x H) 720 x 390 x 700 mm Guaranteed Sound Power Level 93 dB(A) Weight 33 kg Please note

• airmaster TIGER 8/510, 14 TROUBLESHOOTING CAUTION: DO NOT TRY TO REPAIR OR ADJUST THIS COMPRESSOR IF YOU ARE UNCERTAIN. IF YOU HAVE ANY QUERIES, CONTACT YOUR DEALER. PROBLEM PROBABLE CAUSE REMEDY The compressor has stoppe d and does not start. Bad electrical connections. 1. Check electrical connections. 2. Clean and tighten if necessary. Overload cutout switch has trippe d. 1. Switch off and wait approx 5 minutes. 2. Press the reset button and sw itch on again. Motor windings burnt out. 1. Contact your Clarke dealer for a replacement motor. The compressor doe s not reach the set pressure and overheats easily. Compressor head gasket bl own or valve broken. 1. Return the machine to your

• airmaster TIGER 8/510, 16 PARTS LIST NO DESCRIPTION PAR T NO 1 Boltm8x105 HTTIG851001 2 Cylinder Head HTTIG851002 3 Air Filter HTTIG851003 4 Cylinder Seals HTTIG851004 5 Valve Plate HTTIG851005 6 Valve Plate Gasket HTTIG851006 7 Val ve C la ck HTTIG851007 8 Pin HTTIG851008 9 Cylinder HTTIG851009 10 Cylinder Gasket HTTIG851010 11 Gas Ring HTTIG851011 12 Oil Ring HTTIG851012 13 Piston HTTIG851013 14 Piston Pin HTTIG851014 15 Circlip 12 HTTIG851015 16 Breath Pipe HTTIG851016 17 O Circlip 18.3x2.65 HTTIG851017 18 Bolt M5x16 HTTIG851018 19 Crank Case Cover HTTIG851019 20 Oil Leveler HTTIG851020 21 Bolt M6x10 HTTIG851021 22 O Circlip 5.6x1.8 HTTIG851022 23 Rubber Gasket HTTIG851023 24 Conncting

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