Hedman DI-100 Service Manual
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Hedman DI-100, DI-100 Document Imprinter Service Manual 56 7/01 7.19 Signature Motor Figure 7.22 -- Replacing the Signature Motor To replace the SIGNATURE MOTOR: 1. Remove the SIDE COVERS. 2. Remove the FRONT GUARD. (Refer to Figure 7.22.) 3. Loosen the 2 SCREWS in the SIGNATURE MOTOR. 4. Rotate the SIGNATURE MOTOR counterclockwise to loosen tension on the SIGNATURE TIMING BELT and remove the SIGNATURE TIMING BELT. 5. Loosen the 2 SET SCREWS on the 2 PULLEYS and remove the PULLEYS. PULLEYS SIGNATURE MOTOR SCREWS FRONT GUARD SIGNATURE MOTOR 09-0416-00
Hedman DI-100, DI-100 Document Imprinter Service Manual 12 7/01 3.4 Operating Tips 3.4.1 Endorsing Short Documents Turn short documents 90º to feed the long way. Make sure proper IMPRINT SADDLES are used for imprinting. 3.4.2 Calculating Pieces Fed Per Minute 1. Add 1” to the length of the document. Example. If document is 11”, add 1” to get 12” 2. Divide the sum into 20 to get documents fed per second. 3. Multiply this number by 60 to get documents per minute. 3.4.3 Finding A Non-Imprinted Document If a certain number of documents are fed into the DI-100 and th
Hedman DI-100, DI-100 Document Imprinter Service Manual 4/00 21 4. Inspect the FUSES; look for blackened glass, melted wire or a disconnected wire between the ends of the tube. If you find any of these problems in either FUSE, that FUSE is blown and needs to be replaced. 5. Pull the blown FUSE from its slot. 6. Place a new FUSE into the same slot. Both fuses must be in place for the DI-100 to operate properly. 7. Install the FUSE DRAWER in the POWER ENTRY CASING.
Hedman DI-100, DI-100 Document Imprinter Service Manual 4/00 25 7. PROCEDURES All procedures are alphabetized by the part or assembly requiring adjustment or replacement. WARNING NEVER CLEAN, CLEAR OR DISASSEMBLE THE DI-100 WITHOUT FIRST UNPLUGGING THE POWER CORD. WARNING DO NOT TOUCH THE POWER INTERLOCK SWITCH WHILE THE POWER CORD IS PLUGGED IN. 7.1 Base All the following assemblies are contained inside the BASE: • FEED MOTOR • FEED ROLL • PADDLE WHEEL • POWER ENTRY CASING
Hedman DI-100, DI-100 Document Imprinter Service Manual 4 7/01 1.6 Frequently- Used Terms leading edge The edge of the document that enters and exits the DI-100 first. trailing edge The edge of the document that enters and exits the DI-100 last. imprint position The point at which the document is imprinted. imprint saddle Contains a plastic relief of the imprint; 2 imprint saddles are in the rounded imprint saddle holder - as one is imprinting, the other is being inked. operator side The side of the DI-100 where most of the controls are located. input end The end of the DI-100 where the document enters the DI-100. outpu
Hedman DI-100, DI-100 Document Imprinter Service Manual 38 7/01 7.8 Feed Roll Figure 7.9 -- Feed Motor Bearing Assembly To replace a FEED ROLL: 1. Access the inside of the BASE. (Refer to Section 7.1.) 2. Loosen the 2 SCREWS in the FEED MOTOR and rotate the FEED MOTOR counterclockwise to loosen the tension on the FEED TIMING BELT. (Refer to Figure 7.6.) 3. Remove the FEED TIMING BELT. 4. Loosen the SET SCREW on each PULLEY and remove these 3 PULLEYS. (Refer to Figure 7.6.) 5. Remove the FEED MOTOR BEARING ASSEMBLY. (Refer to Figure 7.9.) 6. Push the FEED ROLL SHAFT through the hole in the non-operator side FRAME and out of the
Hedman DI-100, DI-100 Document Imprinter Service Manual 30 7/01 7.4 Counter Figure 7.4 -- Replacing the Counter To replace a COUNTER: 1. Open the COVER. 2. Remove COUNTER COVER. (Refer to Figure 7.4.) 3. Unplug the CONNECTOR on the COUNTER(S). 4. Remove the FIXING CLIPS and push the COUNTER through the COVER. 5. Place the new COUNTER in the COVER. 6. Fasten the FIXING CLIPS in place around the COUNTER. 7. Plug the CONNECTOR together. 8. Close the COVER. WASHER HEXNUT COUNTER COVER
Hedman DI-100, DI-100 Document Imprinter Service Manual 4/00 i TABLE OF CONTENTS 1. INTRODUCTION ..............................................................................................1 1.1 W HAT’S EXPECTED OF THE TECHNICIAN ..............................................................1 1.2 SERVICE LEVEL ................................................................................................. 1 1.3 ADDITIONAL SERVICE SUPPORT..........................................................................1
Hedman DI-100, DI-100 Document Imprinter Service Manual 46 7/01 6. Push the PADDLE WHEEL SHAFT through the hole in the SIDE FRAME on the non-operator side and out of the BASE. Pull the TIMING BELT off the PADDLE WHEEL SHAFT PULLEY. (Refer to Figure 7.17.) 7. Pull the PADDLE WHEEL off the PADDLE WHEEL SHAFT. 8. Push the new PADDLE WHEEL on the PADDLE WHEEL SHAFT. Align the PADDLE WHEEL to fit into the cutout in the FEED TRAY. Figure 7.16 -- Feed Motor Bearing Assembly 9. Push the PADDLE WHEEL SHAFT through the
DI-100 Document Imprinter Service Manual 18 7/01 5. MAINTENANCE WARNING ALWAYS UNPLUG THE POWER CORD BEFORE CLEANING OR SERVICING THE DI-100. Inspect surfaces, rollers and other parts for damage or excessive wear and replace before they become a problem. 5.1 Cleaning Frequency of DI-100 cleaning is determined by the type of paper being fed, the volume and owner maintenance.
Hedman DI-100, DI-100 Document Imprinter Service Manual 4/00 59 Figure 7.23 -- Feed Motor Screws & Pulleys 6. Push the PADDLE WHEEL SHAFT through the hole in the non-operator side FRAME and out of the BASE. 7. Push the FEED ROLL SHAFT through the hole in the SIDE FRAME on the non-operator side and out of the BASE. 8. Remove the TIMING BELT. 9. Place the new TIMING BELT around the PADDLE WHEEL SHAFT PULLEY and the FEED ROLL SHAFT PULLEY. FEED MOTOR SCREWS PULLEYS PULLEY
Hedman DI-100, DI-100 Document Imprinter Service Manual 34 7/01 7.6 Document Emitter To replace the DOCUMENT EMITTER: 1. Open the COVER. 2. Remove the PRESSURE TIRE SHAFT. 3. Remove the 2 SCREWS on the EMITTER MOUNT and remove it from the EMITTER BRACKET. (Refer to the Illustrated Parts Guide.) 4. Pull the EMITTER out of the EMITTER HARNESS. (Refer to the Illustrated Parts Guide.) 5. Holding the EMITTER by the pins, find the pin near the flat side of the EMITTER. 6. Place the EMITTER into the EMITTER HARNESS. Connect the pin closest to the flat on the lens base to the green wi
Hedman DI-100, DI-100 Document Imprinter Service Manual 4/00 65 NOTE The following part numbers are used in the machine but are not illustrated in the exploded drawing: 4 5 9 10 11 12 13 14 16 17 28. Item Part No. Description Qty 1 02-0025-03 WASHER, INT TOOTH LOCK, #6 4 2 02-0208-02 NUT, HEX PLASTIC LOCK, #8-32 1 3 02-0274-01 DECAL, FLAG, MADE IN THE USA 1 4 02-0392-00 PLASTIC, SHEET, CLEAR POLY AR 5 02-0399-00 TAPE, CARTON SEALING, CLEAR, 2” AR 6 02-0415-00 PULLEY, DBL FLANGE, 32-TOOTH, 3 / 8 ID 1 7 02-0417-00 BELT, TIMING, 1 / 5 P, 3 / 8 W, 55-TOOTH 1
Hedman DI-100, DI-100 Document Imprinter Service Manual 48 7/01 7.14 Paper Guides Figure 7.18 -- Replacing Paper Guides NOTE This procedure requires 4 new CAMLOCKS. PAPER GUIDE CAMLOCK FEED TRAY FEED TRAY OPERATOR SIDE PAPER GUIDE 09-0447-01 NON-OPERATOR SIDE PAPER GUIDE 09-0448-01 CAMLOCK SHAFT WITH NUT, WASHER AND GROMMET SLOT A VIEW A REAR VIEW OF UNIT TIPPED FORWARD OPERATOR SIDE VIEW
Hedman DI-100, DI-100 Document Imprinter Service Manual 4/00 9 8. The POWER INTERLOCK SWITCH and the EXECUTIVE MICROSWITCH detect the position (locked or unlocked) of the EXECUTIVE KEY. Turning the EXECUTIVE KEY to the unlocked position (clockwise) interrupts the power supplied to the DI-100. Turning the EXECUTIVE KEY to the locked position (counterclockwise) supplies power at the POWER INTERLOCK SWITCH and engages the EXECUTIVE MICROSWITCH. Under this condition, the SIGNATURE MOTOR rotates the SADDLE HOLDER to position the IMPRINT SADDLES for accurate imprinting. If the EXECUTIVE KEY is in the locked posi
Hedman DI-100, DI-100 Document Imprinter Service Manual 4/00 41 Figure 7.11 -- Front Guard NOTE Belt tension is ideal if the belt can be deflected 1 / 4 " with little effort. 7. Tighten the SCREWS in the FEED MOTOR. (Refer to Figure 7.6.) FRONT GUARD COVER
DI-100 Document Imprinter Service Manual 4/00 43 7.11 Fuses Figure 7.13 -- Replacing A Fuse To replace a FUSE: 1. Push up on the FUSE DRAWER LOCKING TAB with a small screwdriver or similar tool to release this locking tab. (Refer to Figure 7.13.) 2. Pull the FUSE DRAWER out of the POWER ENTRY CASING. 3. Inspect the FUSES; look for blackened glass, m
Hedman DI-100, DI-100 Document Imprinter Service Manual 4/00 37 Figure 7.8 -- Feed Motor Support 11. Place the 3 PULLEYS on the shafts and fasten the SET SCREWS to the flat on the shafts. (Refer to Figure 7.6) 12. Place the FEED TIMING BELT around the 3 PULLEYS and rotate the FEED MOTOR clockwise until belt deflects 1 / 8 " with little effort. 13. Tighten the 2 SCREWS in the FEED MOTOR. (Refer to Figure 7.7.) 14. Place the FEED MOTOR WIRES in the WIRING SADDLES on the BASE and feed these WIRES through the operator side FRAM
Hedman DI-100, DI-100 Document Imprinter Service Manual 74 7/01 Item Part No. Description Qty 76 08-0485-01 BRACKET, DETECTOR 1 77 08-0486-01 FRAME, OPERATOR SIDE 1 78 08-0487-01 FRAME, NON-OPERATOR SIDE 1 79 08-0499-02 PAPER WEIGHT, ANGLE 1 80 09-0276-00 BEARING ASSY, TRANS, OPERATOR SIDE 1 81 09-0297-00 BEARING ASSY, FEED, NON-OPER SIDE 1 82 09-0298-00 BEARING ASSY, FEED OPERATOR SIDE 1 83 09-0301-00 BEARING ASSY, TRANS, NON-OPER SIDE 1 84 09-0305-01 HARNESS, GROUND 1 85 09-0343-01 JUMPER, POWER ENTRY MODULE 1 86 09-0354-01 HARNESS, POWER, CIRCUIT CARD 1 87 09-0355
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