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Medema Mini Crosser M1 Service Manual

Medema Mini Crosser M1 Manual Online:

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Medema Mini Crosser M1 User Manual
Medema Mini Crosser M1 User Guide
Medema Mini Crosser M1 Online Manual

Text of Medema Mini Crosser M1 User Guide:

  • Medema Mini Crosser M1, Service Manual P9-0155-S 5 of 62 Version 2.0.2/2011 Medema Production A/S Symbols Used in the manual to indicate sections describing situations where extra care is required owing to the risk of personal injury. Used to indicate sections on electromagnetic compatibility (EMC). Warning! For safety reasons the vehicle must not be lent to persons who are not completely familiar with it. The vehicle is designed for one person only. The Mini Crosser M Model has been designed for users weighing max. 175 kg. Can be supplied in a HD version as standard f

  • Medema Mini Crosser M1, Service Manual P9-0155-S 29 of 62 Version 2.0.2/2011 Medema Production A/S The below numbers refer to the socket on the printed circuit in the control panel. 1 Key switch 2 Reverse 3 Emergency stop 5 Headlight 6 Cable trunk 7 Hazard warning lights 8 Cable trunk 9 Indicator card R 10 Electric seat adjustment 11 Max. speed pot. 12 Corner speed reduction 13 Accelerator pot. 15 24 V horn 16 Light switch 17 Indicator card L 18 Parent key 19 Red. speed (N.O. switch) Bulbs Bulbs Headlight BA15s 24 V/21 W MC Item No. SR-00066 Diode, indicator/stop light 24 V/2 W MC Item No. M-127-5-019 Diode, rear light 24 V/2 W MC Item No. M-127-5-015

  • Medema Mini Crosser M1, Service Manual P9-0155-S 18 of 62 Version 2.0.2/2011 Medema Production A/S If the vehicle has an electronic fault, the battery indicator will show what sort of fault it is. It is a good idea to be able to say how many diodes/lamps light up when contacting the supplier. Number of lamps Electronic fault 1 lamp The batteries must be charged or there is a poor battery connection. Check all connections between the controller and batteries. If these are in order, try charging the battery. 2 lamps There is a poor connection to the motor. Check the connection between the motor and the controller. 3 la

  • Medema Mini Crosser M1, Service Manual P9-0155-S 57 of 62 Version 2.0.2/2011 Medema Production A/S M 1 3W M 1 4W Height of backrest Ergo standrad / HD Spinalus Mando Ergo child / junior 48 cm 56 cm 53 cm 36-41 cm 48 cm 56 cm 53 cm 36-41 cm Height: front edge of seat to ground Ergo Standard with slide rail Ergo Standard without slide rail Mando seat with slide rail Mando seat without slide rail 64 - 74 cm 61 - 71 cm 64 - 74 cm 61 - 71 cm 64 - 74 cm 61 - 71 cm 64 - 74 cm 61 - 61 cm Height: footplate to front edge of seat Ergo Standard with slide rail Ergo Standard without slide rail Mando seat with slide rail Mando seat without slide rail 45 - 55 cm 41 - 51 c

  • 5 / 20 medemagruppen Mini Crosser M1-3W Stel og sæderør. Chassis frame and seat column. Pos. Del/part no. Benævnelse Part name Antal/ quant. 1 M-127-02-003 Sædestolpe komplet Seat column complete 1 2 M127-02-006 Friktionsstykker for sædestolpe, komplet sæt Friction pieces of the seat post, com- plete set 1 3 M-127--03-010 Forkofanger 3W, komplet Front bumper 3W,

  • Medema Mini Crosser M1, Service Manual P9-0155-S 45 of 62 Version 2.0.2/2011 Medema Production A/S Fit the connector and plug in the hole. Fit the twist grip accelerator on the handlebars. Tighten the screws. Plug the twist grip accelerator into the 3-pin connecter used for the standard potentiometer. Fit the forward/reverse switch. Plug into socket 2 on the card. Fit the small crimps in the socket so that the colours match.

  • Medema Mini Crosser M1, Service Manual P9-0155-S 46 of 62 Version 2.0.2/2011 Medema Production A/S Turn the scooter on and check that the magnetic brake clicks when the accelerator is activated. When the accelerator is released, it must not be possible to push the scooter. To ensure that the handlebars are watertight, it is important to fi t new plugs in the holes for the side-view mirrors. Use a couple of drops of quick-drying glue. Mount the switch and lable as shown above. Change programming to “Single-ended” via SP1, SP2 or PC. See separate description of programming.

  • Medema Mini Crosser M1, Service Manual P9-0155-S 19 of 62 Version 2.0.2/2011 Medema Production A/S Programming unit The Mini Crosser’s running characteristics can be partially altered using a type SP1B programming unit via PC and the PC programming package for S180. NB! SP1B cannot be used to change the speed, which can only be done using the PC program. Please note that the speed, deceleration, throttle gain and motor compensation settings must not be increased. They have a major infl uence on user safety and the durability of the product. If you have not received instruction in how to use the programming unit, we strongly advise against trying to make changes. The standard driving pa

  • 13 / 20 medemagruppen Mini Crosser M1-4W EL-dele for Solo styring Electric parts for Solo Controller Pos. Del/part no. Benævnelse Part name Antal/ quant. 1 M-127-03-022 Forlygte. komplet 4w Headlamp. complete 4w 1 2 M-127-03-024 Forlygte. komplet 3w Headlamp. complete 3w 1 3 M-127-5-015 Rød diode baglygte, klar linse Read LED rear light, Clear lens 1 4 M-127-5-019

  • Medema Mini Crosser M1, Service Manual P9-0155-S 38 of 62 Version 2.0.2/2011 Medema Production A/S Fitting corner speed reduction, 4W The kit contains these parts. Take the front cover off. Attach the bracket to the body frame using the pre-drilled holes. Mount the U-shackle with pipe fi tting and bolt on the steering column. Please note that the distance to the magnet should be approx. 3 mm. Plug into connector no. 5. Put the front cover back on. Turn the scooter on and check that the magnetic brake clicks when the accelerator is activated. When the accelerator is released, it must not be possible to

  • Medema Mini Crosser M1, Service Manual P9-0155-S 22 of 62 Version 2.0.2/2011 Medema Production A/S Information about the vehicle via PC Double-clicking on the S-180 program icon displays the following screen. Press Continue to continue. The red down arrow shows that the program can see that the controller is connected. Press the red arrow to load the program from the controller.

  • Medema Mini Crosser M1, Service Manual P9-0155-S 11 of 62 Version 2.0.2/2011 Medema Production A/S Service summary for Mini Crosser M Model Area Component Check and remedy Suspension and wheels Rear suspension Check whether the rear of the scooter is drooping. The rear wheel must not rub on the mudguard with a load on the seat. Replace the shock absorbers/springs behind the batteries. See the Spare Parts Catalogue. Check the shock absorbers for oil leaks. Check that the swivel axle/transaxle is securely mounted. Retighten or fi t bolts/nuts. Check that no cables can be trapped by moving parts. Fit cable ties. Check the wheels Check the fastenings and the condition of the rims. Check t

  • 11 / 20 medemagruppen Mini Crosser M1-3W Pos. Del/part no. Benævnelse Part name Antal/ quant. 1 CR-00067 Håndgreb M8x20 - Ø40 Threaded knop M8x20 Ø40 1 2 M-127-01-021 Fodmåtte med blindnitter, 3W Foot mat with blind rivets, 3W 1 3 M-127-01-023 Batterikåbe lang model (Grey metallic) Battery cover long, complete. (Grey metallic) 1 4 M-127-01-024 Batterikåbe kort model (Grey metallic)

  • Medema Mini Crosser M1, 13 / 20 medemagruppen Mini Crosser M1-3W EL-dele for Solo styring Electric parts for Solo Controller Pos. Del/part no. Benævnelse Part name Antal/ quant. 1 M-127-03-022 Forlygte. komplet 4w Headlamp. complete 4w 1 2 M-127-03-024 Forlygte. komplet 3w Headlamp. complete 3w 1 3 M-127-5-015 Rød diode baglygte, klar linse Read LED rear light, Clear lens 1 4 M-127-5-019 Gul diode blinklygte, klar linse Yellow LED light, Clear lens 1 5 M-127-5-040 Hovedkabel, Solo styring Cable, Main for Solo controler 1 6 M-127-5-041 Kabel, blinklys for Cabel, fl ashing lig

  • Medema Mini Crosser M1, Service Manual P9-0155-S 6 of 62 Version 2.0.2/2011 Medema Production A/S Safe servicing • To avoid injuries to both the service engineer and the subsequent user of the scooter, it is important to get to know the product before servicing it. • Be particularly aware of the following: • The Mini Crosser MUST be turned off at the main switch. If electrical components are being serviced, the positive terminal on the battery MUST also be disconnected. • If the voltage needs to be measured in the course of troubleshooting, take great care not to short-circuit anything. • Take great care not to short-circuit the battery terminals. • Be caref

  • 1 2 3 0 V 24 V INHIBIT Service Manual P9-0155-S 32 of 62 Version 2.0.2/2011 Medema Production A/S It is important to fi t the batteries correctly. The battery terminals and snap locks are marked +/-. They must be fi tted as shown in the sketch below. Make sure that the snap locks are properly closed. For the same reason there must not be any burrs on the terminals. Please note that th

  • Medema Mini Crosser M1, Service Manual P9-0155-S 24 of 62 Version 2.0.2/2011 Medema Production A/S System log The system log shows details about which controls are presently connected to the PC. The log shows the last eight system errors registered. Every error has a Trip Code, and a short description of the error. Descriptions of all the Trip Codes may be found “Help” – “Index”.

  • Medema Mini Crosser M1, Service Manual P9-0155-S 10 of 62 Version 2.0.2/2011 Medema Production A/S Maintenance Daily: • Test the lights and indicators before using the scooter in the dark or poor visibility. Every three months: Test the brakes. With the disengagement lever up, it must not be possible to push the Mini Crosser. • Test the brake disengagement function. With the brake disengagement lever down, the scooter must not be able to go when the accelerator is activated. The battery indicator should fl ash error 9. When the disengagement lever is up and the scooter has

  • Medema Mini Crosser M1, Service Manual P9-0155-S 37 of 62 Version 2.0.2/2011 Medema Production A/S Fitting corner speed reduction, 3W The kit contains these parts. Take the plastic lever off the gas spring release. Remove the back plastic cover by undoing the six plastic bolts. Take the front wheel off. Sensor mounted on head tube - 3W Fit the sensor on the front fork. Plug the sensor into connector no. 5. Take care to secure the cables so that they cannot become trapped.

  • 45˚ 45˚ Service Manual P9-0155-S 51 of 62 Version 2.0.2/2011 Medema Production A/S Securing to vehicle fl oor with belts Q’Straint belt set for securing in motor vehicles. Item No. C2- 0234 Dahl Engineering belt set for securing in motor vehicles. Item No. C2-0242 ALWAYS use four belts at the back and two at the front. The belts must always be attached t

  • Medema Mini Crosser M1, Service Manual P9-0155-S 33 of 62 Version 2.0.2/2011 Medema Production A/S Fitting an accelerator switch Connecting two accelerators at the same time. Options: • Standard accelerator on left and right (wig-wag). • Twist grip accelerator on right and left (single-ended). • Twist grip accelerator and foot pedal (single-ended). What they all have in common is a change-over switch for selecting which to use. Fitting the change-over switch Drill a 6.8 mm hole as shown. Remove the control panel. Remove the standard accelerator. Fit the male connector from the switch.

  • Medema Mini Crosser M1, Service Manual P9-0155-S 53 of 62 Version 2.0.2/2011 Medema Production A/S Restraining the passenger with a static 3-point seat belt: Secure to the rearmost retractors. The shoulder belt must rest against the collar bone and fall diagonally to the hip, where it is secured. Tighten the belt by pulling on the loose strap. Undo it again by lifting the buckle. This is the same as on an aircraft. Retractor with belt Male and female parts of belt done up For transport in an estate car, the seat can be lifted off and the handlebars folded down. This reduces the maximum height to 68 cm. The Mini Crosser can be used as a seat during transport in a van or bus, prov

  • Medema Mini Crosser M1, 3 / 20 medemagruppen Mini Crosser M1-4W Pos. Del/part no. Benævnelse Part name Antal/ quant. 1 M-127-03-025 Holder for kurv, komplet sæt Holder for basket, complete set 1 2 M-127-03-510 Forbro med affjedring, komplet (4W) Caster beam with suspension (4W) 1 3 M-127-03-514 Styrestang, 4W Steering rod, 4W 2 4 M-127-03-011 Kronrør komplet Head tube complete 1 5 M-127-3-026 Beslag styrstolpe med leje, komplet Bracket with bearing for the steering bar complete 2 6 M-127-3-093 Bremsekabel 2100mm (3w/4w) Brake cabel 2100mm (3w/4w) 1 7 M-127-3-500 Styrespindel, højre Steering spindel right 1 8 M-127-3-504 Nav forhjul (4w) Hub front (4w) 2 9 M-127-3-506 Styres

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