Boss Industries BA435 Piston Service And Maintenance User Manual
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Boss Industries BA435 Piston, 8 309395 Safety The following safety precautions are a general guide to safe operation of the equipment. Read and understand the operations manual and all other safety instructions before using this equipment. Failure to follow operating instructions and/or failure to follow maintenance proce- dures and intervals could result in personal injury, death, and/or damage to equipment and property. Pressurized System. Do not attempt to remove any compressor parts without first completely relieving entire system of pressure. Do not attempt to service any
Boss Industries BA435 Piston, 48 309395 Decal System Parts List ITEM QTY PART NUMBER DESCRIPTION 1 1 309392 DECAL, BA435 SHEET 1.1 2 309392-01 DECAL, BA435 LOGO 1.2 1 309392-02 DECAL, OIL DRAIN 1.3 1 309392-03 DECAL, VALVE BLOCK 1.4 1 309392-04 DECAL, AIR 1.5 1 309392-05 DECAL, WARNING CONNECT AIR 1.6 1 309392-06 DECAL, DANGER BREATHING 1.7 1 309392-07 DECAL, WARNING READ MANUAL 1.8 1 309392-08 DECAL, WARNING FAN GUARD 1.9 1 309392-09 DECAL, DRIVE COUPLING 1.10 1 309392-10 DECAL, OIL LEVEL 1.11 2 309392-11 DECAL, RESTRICT AIRFLOW 2 1 305761 DECAL, SERIAL TAG BOSS
18 309395 Maintenance Lubrication and Maintenance Chart The LUBRICATION AND MAINTENANCE CHART lists serviceable items on this compressor package. The items are listed according to their frequency of maintenance, followed by those items which need only “As Required” maintenance. Use only Boss’ synthetic compressor oil. The use of any other oil causes excessive carbon buildup, a
Boss Industries BA435 Piston, 20 309395 Compressor Oil Fill, Level, and Drain Before adding or changing compressor oil, make sure that the compressor is completely relieved of pressure. Oil is added at the fill cap on a pipe on the rear of the crankcase. A drain line is located on the rear panel of the machine. The proper oil level is to the “FULL” line on the dipstick, when the unit is shut down and has had time to settle. The truck must be level when checking the oil. DO NOT OVERFILL. The oil capacity is given in “Compressor Specifications”. Maintenance Air Intake Filter (P/N 300854) The air intake filter is a heavy-duty dry type high efficiency filter designed to protect the compressor from du
Boss Industries BA435 Piston, 29 309395 General An approved claim depends on the following provision: 1. An RGA # must be issued by Boss Industries, Inc.. (See filing procedures.) 2. Failed part must be returned within 30 days of original invoice date, freight prepaid, with RGA #. 3. Part is determined to be defective. 4. Workmanship is determined to be defective. 5. Machine is within warranty period. 6. Machine has been operated within design conditions. Claims made through distributors must be verified by distributor prior to contacting Boss Industries, Inc.. Damage in Transit Do not return damaged merchandis
Boss Industries BA435 Piston, 26 309395 Boss Industries, Inc. warrants that this Piston Compressor unit conforms to applicable drawings and specifications approved in writing by Boss Industries, Inc.. The unit assembly will be free from defects in material and workmanship for a period of one (1) years from the date of initial operation or eighteen (18) months from the date of shipment, whichever period first expires. All other components and parts of Boss Industries, Inc. manufacture, will be free from defects in material
14 309395 This inspection should be done prior the compressor test. I. Check all assemblies, clamps, fittings, hose connections, nuts, and bolts to ensure they are properly tied and secured to the vehicle. This is a very critical area of inspection. The vehicle should not be moved until this inspection has been completed. II. Remove all tools, rags, and installation equipment from the are
Boss Industries BA435 Piston, 32 309395 Frame System Parts List DESCRIPTIONPART NUMBERQTYITEM BASE 30140511 BOLT 929806-15022 NUT925506-19863 BRACKET 30124814 MOTOR3016651 5 WASHER 938206-07166 DECAL 30159317 HUB301266 18 HUB30126519 SPIDER301267110 WASHER 301628111 BOLT 929405-100112 NUT961504-090613 ELBOW 970412-106114 ELBOW970408-088115 BOLT 929806-100416
Boss Industries BA435 Piston, 38 309395 Air Inlet System Parts List DESCRIPTION PART NUMBER QTY ITEM BAND30085511 SLEEVE 30141812 SLEEVE30141713 ISOLATOR30160224 TUBE30456615 CAP30085716 WASHER 938605-0712 7 NUT924305-16628 FILTER30143819 ADAPTOR 304515210 CAP309383211 TUBE304534 112 BRACKET301446113 BOLT929704-050214 BOLT929705-125215
This manual must be read carefully before using your Boss Industries Air Compressor. Store in a safe and convenient location for future reference. For technical support: Phone: (800) 635-6587 (USA) Phone: (219) 324-7776 (Outside USA) Fax: (877) 254-4249 (USA) [email protected] (email) http://www.bossair.com (website) 309395 09/17/2013 ARB Service and Maintenance User Manual Hydraul
Boss Industries BA435 Piston, 9 309395 Safety Never disable, override, or remove safeties, either temporarily or permanently. Do not modify pressure switches to operate equipment at a higher pressure than specified. When using a hose reel, the complete system must be designed with safety valves in accordance with OSHA Regulation 1910.169. Never leave the machine running unattended or leave a tool connected to an air hose when not using. Relieve system of all stored air pressure after use. Never adjust the pressure switch to a setting of greater than 150 PSI. Oper- ating the compressor at greater than 150 PSI may result in personal injury and property damage. Mount the compressor in a stable location capable o
Boss Industries BA435 Piston, 3 309395 Contents Revision List....................................................................................................5 Welcome.......................................................................................................6 Safety Information............................................................................................7 Warnings, safety rules, and hazards...........................................................7 Specifications..............................................................................................10 Description of Components.
Boss Industries BA435 Piston, 12 309395 Installation & Operation This air compressor should be installed only by those who have been trained and delegated to do so and who have read and understand the manual. Failure to follow the instructions, procedures, and safety precautions in this manual may result in accidents and injuries. Install, use, and operate this air compressor only in full compliance with all pertinent O.S.H.A., Federal, State, and Local codes or requirements in addition to Boss and any company’s regulations. Do not modify this compressor except with written factory approval. ALL TRUCKS SHOULD BE ROAD TESTED PRIOR TO STARTING INSTALLATION TO ISOLATE ANY PRE
Boss Industries BA435 Piston, 15 309395 V. Record all serial numbers for this installation. A. Vehicle V.I.N. ___________________________________________________________________________ B. Hydraulic Pump Data ___________________________________________________________________________ C. Compressor Serial Number ___________________________________________________________________________ D. Boss Serial Number ___________________________________________________________________________ E. Air Tank Serial Number __________________________________________
Boss Industries BA435 Piston, 27 309395 Summary of Main Warranty Provisions As claims, policies and procedure are governed by the terms of the Boss Industries, Inc. warranty, it is necessary to outline some of the more important provisions. The Boss Industries, Inc. warranty applies only to new and unused products which, after shipment from the factory, have not been altered, changed, repaired or mistreated in any manner whatsoever. Normal maintenance items such as lubricants and filters are not warrantable items. Parts not of Boss Industries
23 309395 Troubleshooting Contacting Boss Industries, Inc. Local Phone: (800) 635-6587 Local Fax: (877) 254-4249 http://www.bossair.com When calling for technical support, have the following information available: Machine Serial Number Description of the problem How To Find Specific Machine Information The machine serial number can be found on the Boss serial tag
Boss Industries BA435 Piston, 7 309395 IMPORTANT READ BEFORE OPERATING EQUIPMENT Remember, safety is basically common sense. While there are standard safety rules, each situation has its own peculiarities that cannot always be covered by rules. Therefore with your experience and common sense, you are in a position to ensure your and others safety. Lack of attention to safety can result in: accidents, personal injury, reduction in efficiency and worst of all – Loss of Life. Watch for safety hazards and correct them promptly. Understanding the proper operation of this equipment is critical to its safe
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