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Braemar Down Series Owners Manual Installation, Operating & Service Instructions

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Braemar Down Series Manual Online:

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Braemar Down Series User Manual
Braemar Down Series User Guide
Braemar Down Series Online Manual

Text of Braemar Down Series User Guide:

  • Braemar Down Series, RPC Evaporative Air Conditioning Owners Manual Installation, Operating & Service Instructions January 2009 Manufacturers and Designers of Technically Advanced Quality Heating and Cooling Products Down Series Side Series Top Series

  • Braemar Down Series, ECN1550 Doc. No. 625409 /C Specialty Press xref0091 August 04 Manufacturers and Designers of Technically Advanced Quality Heating and Cooling Products Seeley International Pty Ltd has a policy of continuous product development and therefore reserves the right to make changes to these specifications without notice. Whilst every care has been taken to assure accuracy of the data compiled in the document, Seeley International Pty Ltd does not assume any liability for errors and/or omissions. Braemar is a register

  • Braemar Down Series, When ever you need to contact your Dealer regarding Service or Warranty please quote the unit Model number and Serial number as shown below. Model No................................... Serial No.................................. For your future reference: Air conditioner purchased from......................................................... Air conditioner purchase date ...... / ...... / ....... Phone No ....................... Air conditioner installed by............................................................... Air conditioner installation date ...... / ...... / ....... Phone No ...................... COOLER DETAILS

  • Braemar Down Series, 1 CONTENTS  SAFETY INFORMATION 2  INTRODUCTION ~ Installation Recommendations And Procedures 3 ~ Effective Cooling Requirements 3  INSTALLATION ~ Mounting The Cooler 4 ~ Flexible Connector 5 ~ Water Supply 6 ~ Bleed Control 6 ~ Bleed System 7 ~ Water Manager (Optional) 7 ~ Electrical Connection 8 ~ Commissioning The Electronics (Variable speed only) 10 ~ Setting The Motor Current 11 ~ Pulley Adjustment 12 ~ Motor Low Speed Setting ( Variable speed only) 14 ~ Mounting Wall Control 15  WALL CONTROL FUNCTIONS ~ Starting Your Cooler 17 ~ Automatic Mode 17 ~ Manual Mode 18 ~ Timed Automatic Start 18 ~ Timed Automatic Stop 19 ~ Using The Cooler 19 ~ Air Too Cold 19 ~ Air

  • Braemar Down Series, 2 SAFETY INFORMATION The installation and maintenance of evaporative air conditioning units, particularly at height, has the potential to create Occupational Health and Safety issues for those involved. Installers are advised to ensure they are familiar with relevant State and Federal legislation, such as Acts, Regulations, approved Codes of Practice and Australian Standards, which offer practical guidance on these health and safety issues. Compliance with these regulations will require appropriate work practices, equipment, training and qualification of workers. Seeley International provides th

  • 3 INTRODUCTION Congratulations on choosing a new Braemar cooler. Your cooler is built from the highest quality materials and engineered to provide many years of economical, trouble free cooling. Please take a few minutes to read these instructions so you have a full understanding of how to operate your cooler. Your installer should demonstrate the features and pro

  • Braemar Down Series, 4 INSTALLATION These units have been designed to be directly mounted on top of a suitably sized and strengthened metal duct. Fixing is by means of self drilling screws or rivets through the steel mount on the bottom of unit to metal duct. Models RPC250, RPC320, RPC400 & RPC450 require a 550 x 550 square dropper. RPC "Side and Top" discharge units are required to be mounted onto a level platform and must be strong enough to support the unit under operating and prevailing conditions. It is the policy o

  • Braemar Down Series, 5 INSTALLATION It is the policy of Seeley International to introduce continual product improvement. Accordingly, specifications are subject to change without notice. Please consult with your dealer to confirm the specifications of the model selected. Flexible Connector (Side & Top Series) The flexible connector has not been fitted at the factory. It is intended to be fitted on site to allow for better alignment to the ductwork. 1. Position the flexible connector (part A) with the seam to the bottom. The corners of the skirt will need to be slit approximately 20mm to prevent bulging at the corners. 2. The aluminium straps B,C,D & E fit inside the skirt. 3. Using one

  • Braemar Down Series, 6 INSTALLATION Water Supply Bleed Control Mains connection is made to the float valve fitted in the reservoir. The float valve must be set to maintain the reservoir water level about 10 mm below the overflow level. (Fig. 5). The mains water supply should be fitted with a ball valve and connection to the unit from the stopcock be made with the appropriate copper pipe and fittings. NOTE: Flush the mains supply before connection to the unit to remove any foreign matter which may foul the valve seat. Remember

  • Braemar Down Series, 7 INSTALLATION Bleed System Water Management System (optional) The bleed control tap is located externally on a corner pillar. Adjustment to the bleed rate is made by turning the black/red tap control to the desired setting. Check the bleed rate by running into a graduated container for a set time, say 10 minutes. BL E E D CONTRO L M ax M i n B A C D E A = Bleed Tap B = Min/Max Label C = Corner Pillar D = Supply Hose from Pump E = Bleed Hose to Drain Recommended Bleed Rates Model lp10 min lph RPC250 1.2 7 RPC320 1.6 10 RPC400 2.0 12 RPC450 2.0 12 ILL 746-B D A B C E F G A = Drain Valve B = Power Lead (plugs into control box) C = O-Ring D = Tank E = Nut F = Drain Adaptor G = Lock Nut An optio

  • Braemar Down Series, 8 INSTALLATION Electrical Connection 8 ¾ Mains Supply It is required that all units be connected to the mains supply through an independent circuit, suitably protected by fuse or circuit breaker. Ensure that the power supply is sufficient for the rating indicated on the serial plate. Wire the unit in accordance with all state and local regulations. NOTE Mains cable must be double insulated if both mains and control cables are run in the same conduit. Please ensure that the hole in the reservoir and any penetration through the roof are adequately sealed with an approved sealant. ¾ Control Circuit W

  • Braemar Down Series, S E R V I C EC O RD & L OOMFR OM BA S E O FCOOL E R P OWEROUT L E T A T T A C H E DT O R A F T E RB E A M ∅ 5 0 m m H O L E T O B E C U TIN T OSI D E OF D ROP P E R PASS PLUG AND CONTROL WIRING THROUGH GROMMET SCREW GROMMET TO THE DROPPER AS SHOWN COOLER CONTROL WIRING CONNECT PLUG TO OUTLET 9 INSTALLATION Electrical Connection 9 10 11 ¾ Connection z Down Discharge Units A hole is provided in the side of the blower housing for electrical entry. The mains lead and control cable are passed through this hole and wired to the control box. On installation pass the cables throug

  • Braemar Down Series, 10 INSTALLATION Commissioning The Electronics Module (Variable Speed only) Connection Points A = Inlet Solenoid B = Drain Valve (or Shorting Plug) C = Wall Control D = Water Probes E = Fan Motor Minimum Speed Adjustment F = Pump G = Red Diagnostic LED H = Tricolour Diagnostic LED We recommend that you have a short test lead on hand for Coolers with a hard wired control system. You can then take the wall control to the roof and control the cooler from there. This will save you a lot of time. The short test looms are availabl

  • Braemar Down Series, 11 INSTALLATION Setting The Motor Current 13 Important! The motor pulley and belt tension need to be adjusted to ensure that the motor is running at its rated capacity. If the current is set to low, the cooler will not perform to its optimum capacity, and the motor speed control may not work effectively. The RPC two Speed units need to have full load amps checked on high and low speeds. Before setting the current please ensure that; - The electronics module is fitted securely, and all leads have been connected correctly. - All ducti

  • Braemar Down Series, 12 INSTALLATION Pulley Adjustment A = Fixed Sheave B=Motor C = Grub Screw D = Adjustable Sheave E = Locking Cap F = Locking Cap Fixing Screw All RPC units are fitted with a variable pitch pulley so that the full potential of the motor can be utilised. The pulley is set at the factory to approximate the full motor load with the unit at free delivery. When installed and operating against system resistance, (with doors and windows open fully) adjustment may be made to the pulley in order that all the available power is uti

  • Braemar Down Series, 13 INSTALLATION Belt Tension D A B C E F A = Motor Pulley B=Motor C = Blower Housing D = Belt Tension Screw E=VBelt F = Blower Pulley 15/20 mm 15 Note! This adjustment must be done immediately after the motor current adjustment has been completed. Belt tension is important, if it is too tight there will be excessive belt and bearing wear. If belt tension is too loose there will be belt slip and excessive wear, accompanied with noise and loss of cooler performance. Note! Adjusting belt tension is not the correct way to alter motor current, The current can only be altered by adjusting the motor pulley. The belt tension should be adjusted so that t

  • 14 INSTALLATION Motor Low Speed Setting (Variable Speed Only 16 RPC coolers fitted with the Electronics Module and Variable Speed Wall Control, will function across a wide speed range. The minimum speed has been factory set, and should not require any adjustment under normal circumstances. However, some adjustment may be necessary to suit specific installati

  • 15 INSTALLATION Mounting the Variable Speed Wall Control 17 18 20 19 When selecting a position for the wall control, avoid the following locations: Direct sunlight An outside wall Any heat sources (eg. refrigerator, heater etc.) A position in direct line of a cooling outlet Mounting the wall control in a position near any heat source or cooling outlet will affect its ability to con

  • Braemar Down Series, 16 INSTALLATION Mounting the Variable Speed Wall Control 23 22 21 Plaster Board Pull the low voltage cable through the large hole and plug it into the wall control. Feed the excess cable back into the hole and seal. Slide the wall control over the protruding bracket tabs. Pull the wall control down so that the bracket tabs engage with the keyway slots on the back of controller To mount the wall control on a brick wall, follow the previous instruction using the wall plugs and screws provided. Note that the wall plugs require a 6mm hole. Brick

  • 17 WALL CONTROL FUNCTIONS Starting Your Cooler Automatic Mode 24 25 26 The POWER button turns the cooler on and off. There are two modes of operation to choose from, Automatic mode or Manual mode. When the cooler is turned on, it will start in the mode of operation it was in when last turned off. If your cooler has not been operated for a while, then when you start it, "P

  • 18 WALL CONTROL FUNCTIONS Manual Mode 27 28 29 To switch to Manual mode, press AUTO until "Man" appears in the display. In Manual mode the cooling level can be manually adjusted. In Manual mode, press COOL to choose between circulating cool air or fresh air. When "Cool" is displayed, fresh cool air will circulate into the building. When "Vent&qu

  • Braemar Down Series, 19 WALL CONTROL FUNCTIONS Timed Automatic Stop Using The Cooler 30 ILL1137-A You can also set the cooler to turn off after a set number of hours. 1. To set a delayed stop time, press TIMER with the cooler running. "Stopping in" will display. 2. Press S or T to adjust the number of hours before the cooler will stop. The maximum delay setting is 24 hours. 3. Press TIMER again to begin timed stop. Now that you have read these instructions, press the POWER button to turn your cooler on. If the cooler has not operated for a while &qu

  • Braemar Down Series, 20 TWO SPEED CONTROL FUNCTIONS Two Speed Control Installation Checklist TO BE COMPLETED BY THE COMMISSIONING AGENT 1. Unit level on mounting platform / dropper. 2. Unit correctly flashed to prevent water damage. 3. Check operation of weather damper (where fitted). 4. Tong test completed...................................... Amps _____ 5.“ V “ belt alignment and tension checked 6. Minimum speed correctly set. (variable speed only) 7. Unit wired in accordance with regulations and operating correctly. 8. Water main flushed before connection to unit. 9. Float valve set correctly. 10. Water flow adequate to all pads. 11. Bleed rate set and bleed hose positioned

  • Braemar Down Series, 21 COMPLETING THE INSTALLATION Testing The Cooler Clean Up The Site Show Customer Their New Cooler 31 32 33 Once you are satisfied that the Cooler is installed and commissioned correctly, it is important to run the cooler and ensure that everything is working as it should. Check that the unit runs quietly and with an even distribution of air to all outlets. Make sure there are no water leaks. Where fitted, initiate a drain of the tank by pressing the S and T buttons together for 1 second when the controller is OFF. The

  • Braemar Down Series, 22 MAINTENANCE End of Season Maintenance Pre-Season Maintenance Lubrication Health Regulations • Turn off the water supply. • Remove filter pad frames. • Turn off the power at isolating switch inside cabinet. • Hose both sides of the filter pad frames to remove dust, salts pollen etc. If pads are deteriorating replace as required. • Check and clean the water distributor channels. • Empty the water reservoir through the outlet provided. Thoroughly clean the reservoir. Do not replace the outlet. • Ensure that water is not carrying over onto the motor. • Check Pulleys and Belts for wear. Check alignment and tensioning. Replace or adjust if necessary. • Switch on Iso

  • Braemar Down Series, 23 MAINTENANCE Service Replacing the Filter Pads If, during your Pre-Season or End of Season maintenance you determine that the filter pads need replacing, you will be able to purchase replacements from you local Dealer. Replacing the pads is as follows. • Switch off the air conditioner. • Remove the pad frames from the air conditioner by turning the black latch at the top of the pads, tilting the pad forward and lifting. • Chillcel ® Pads - On a suitable work surface area, remove the rivets from the top of the frame, lift off the top frame, the water tray and pad will lift out. • Wood wool Pads - On a suitable work area, remove the rivet(s)

  • Braemar Down Series, 24 TROUBLE SHOOTING PROBABLE CAUSE SUGGESTED REMEDY • Inadequate Cooling • Fan Fails To Start • Motor Overheats & Trips Overload. • Belt Slipping / Wearing Excessively • Pump runs but does not circulate water or pads lack water Insufficient air discharge openings. Make sure adequate openings are provided to exhaust the incoming cool air. Inadequate exhaust for area being cooled, causing high humidity and discomfort. Open windows, doors etc. Undersized air conditioner. Replace with l

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