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Froling P4 Pellet 8 - 60 Operating Instructions Manual

Froling P4 Pellet 8 - 60 Manual Online:

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Froling P4 Pellet 8 - 60 User Manual
Froling P4 Pellet 8 - 60 User Guide
Froling P4 Pellet 8 - 60 Online Manual

Text of Froling P4 Pellet 8 - 60 User Guide:

  • Froling P4 Pellet 8 - 60, Troubleshooting Fröling Heizkessel- und Behälterbau Ges.m.b.H, Industriestrasse 12, A-4710 Grieskirchen Page 29 Tel +43 (0) 7248 606-0 Fax +43 (0) 7248 606-600 [email protected] www.froeling.com B0430408_en 5 5.3 Faults with fault codes If a fault has occurred and has not yet been cleared: ´ Status LED (1) flashes red ´ A fault message is shown on the display (2) An internal distinction is made between 2 types of message: Warning Boiler follows shutdown procedure Error Boiler

  • Froling P4 Pellet 8 - 60, Boiler servicing Inspection, cleaning and maintenance Page 26 B0430408_en I 4 Clean the flue gas sensors U Remove the insulating cover U Loosen the wing screw and remove the flue gas sensor U Carefully wipe off the flue gas sensor with a clean cloth U Slide in the flue gas sensor and secure it hand-tight 4.3 Testing Emissions 4.3.1 Measurement at rated load U Press this key ´ The boiler is operated for 45 min at rated load: - Boiler temperature setpoint is set to 70°C - Heating pumps switch on and the mixer val

  • Froling P4 Pellet 8 - 60, Safety Design Information Fröling Heizkessel- und Behälterbau Ges.m.b.H, Industriestrasse 12, A-4710 Grieskirchen Page 11 Tel +43 (0) 7248 606-0 Fax +43 (0) 7248 606-600 [email protected] www.froeling.com B0 2 2.3.3 Ventilation of boiler room The openings for the supply air and the exhaust air should be arranged as nearly opposite each other as possible to achieve a good thermal draught effect.  The supply air must be drawn in directly from outside. The exhaust air must be discharged directly outside. Unle

  • Introduction Fröling Heizkessel- und Behälterbau Ges.m.b.H, Industriestrasse 12, A-4710 Grieskirchen Page 3 Tel +43 (0) 7248 606-0 Fax +43 (0) 7248 606-600 [email protected] www.froeling.com B0430408_en I Dear customer, Congratulations on choosing a quality product from FRÖLING. The FRÖLING P4 Pellet features a state-of-the-art

  • Froling P4 Pellet 8 - 60, Boiler servicing Inspection, cleaning and maintenance Fröling Heizkessel- und Behälterbau Ges.m.b.H, Industriestrasse 12, A-4710 Grieskirchen Page 27 Tel +43 (0) 7248 606-0 Fax +43 (0) 7248 606-600 [email protected] www.froeling.com B0430408_en 4 4.4 Maintenance agreement / Customer service  We recommend a yearly inspection by Fröling customer services or an authorised partner (third party maintenance)! Regular maintenance and servicing by a heating specialist will ensure a long, trouble-free service life for your heating system. Regular servi

  • Froling P4 Pellet 8 - 60, Safety Safety Devices Fröling Heizkessel- und Behälterbau Ges.m.b.H, Industriestrasse 12, A-4710 Grieskirchen Page 13 Tel +43 (0) 7248 606-0 Fax +43 (0) 7248 606-600 [email protected] www.froeling.com B0430408_en 2 2.4 Safety Devices 1 Key for automatic mode In case of overheating of the boiler: U Press and hold the key for 5 seconds ´ Automatic mode is switched off ´ Control follows the boiler shutdown procedure ´ The pumps continue to run! 2 Safety

  • Froling P4 Pellet 8 - 60, Safety Emergency procedure Page 16 B0430408_en I 2 2.7 Emergency procedure 2.7.1 Overheating of the system If the system overheats in spite of the safety devices, proceed as follows: U Keep all the doors on the boiler closed. U Turn off the boiler by pressing the key for 5 seconds U Open all mixer taps, switch on all pumps. ´ Fröling heating circuit control takes over this function in automatic operation. U Leave the boiler room and close the door. U Open any available radiator thermostat valves If the temperature does not d

  • Froling P4 Pellet 8 - 60, Product Overview Page 6 B0430408_en I 1 1 Product Overview Ash drawer module (P4 Pellet 32/38/48/60): Below the insulating cover: 2 1 4 11 12 6 3 8 9 A sh drawer module (P4 Pellet 8/15/20/25): 5 7 10 2.1 2.2 2.4 2.3

  • Appendix Manufacturer information Page 30 B0430408_en I 6 6 Appendix 6.1 Guarantee conditions Our sale and delivery conditions generally apply. These conditions have been made available to customers, and customers have been made aware of them at the time of order completion. You can also find the guarantee conditions in the enclosed guarantee certificate. 6

  • Froling P4 Pellet 8 - 60, Safety Design Information Page 12 B0430408_en I 2 2.3.6 Chimney connection / chimney system EN 303-5 specifies that the entire flue gas system must be designed to prevent, wherever possible, damage caused by seepage, insufficient feed pressure and condensation. It should be noted here that flue gas temperatures of less than 160 K above room temperature can occur within the permitted operating range of the boiler. The flue gas temperatures (when cleaned) and the additional flue gas values can be found in the technical specification sheets. À See Boiler data for constructi

  • Froling P4 Pellet 8 - 60, Product Overview Fröling Heizkessel- und Behälterbau Ges.m.b.H, Industriestrasse 12, A-4710 Grieskirchen Page 7 Tel +43 (0) 7248 606-0 Fax +43 (0) 7248 606-600 [email protected] www.froeling.com B0430408_en 1 Pos Component 1 P4 Pellet with integrated Pellets cyclone container 2 Lambdatronic P 3100 control system 2.1 Navigation keys to move around in the menus and to change the parameter values 2.2 Status LED (operating status): - slow green flashing light: boiler activated - fast green flashing l

  • Froling P4 Pellet 8 - 60, Contents Fröling Heizkessel- und Behälterbau Ges.m.b.H, Industriestrasse 12, A-4710 Grieskirchen Page 5 Tel +43 (0) 7248 606-0 Fax +43 (0) 7248 606-600 [email protected] www.froeling.com B0430408_en C Clean WOS....................................................................................................25 Cleaning the induced draught ventilator ............................................................ 25 Clean the smoke flue pipe ............................................................................... 25 Checking the draught controller flap and explosion flap .......................................25 Clean the flue gas senso

  • Froling P4 Pellet 8 - 60, Boiler servicing Inspection, cleaning and maintenance Page 24 B0430408_en I 4 4.2.3 Yearly check Clean the flue gas collection chamber and the heat exchanger U Remove the insulating cover U Turn the screw-handles on the cleaning cover anti-clockwise to loosen them U Remove the cleaning cover U Clean the flue gas collection chamber and the opening to the induced draught fan with a brush U Remove any soot which has fallen in  We recommend that you use an ash vacuum U Remove the internal heat exchanger cover U Clean the flues and the combustion chambers beneath them with a cleanin

  • Froling P4 Pellet 8 - 60, Operating the system Commissioning Fröling Heizkessel- und Behälterbau Ges.m.b.H, Industriestrasse 12, A-4710 Grieskirchen Page 17 Tel +43 (0) 7248 606-0 Fax +43 (0) 7248 606-600 [email protected] www.froeling.com B0430408_en 3 3 Operating the system 3.1 Initial startup NOTE  Optimum efficiency and efficient, low-emission operation can only be guaranteed if the system is set up by trained professionals and observing the standard factory settings. Take the following precautions: U Initial startup should be carried out with an authorised installer or with Fröling customer services. The individual steps for initial startup are expl

  • Froling P4 Pellet 8 - 60, Boiler servicing Inspection, cleaning and maintenance Fröling Heizkessel- und Behälterbau Ges.m.b.H, Industriestrasse 12, A-4710 Grieskirchen Page 21 Tel +43 (0) 7248 606-0 Fax +43 (0) 7248 606-600 [email protected] www.froeling.com B0430408_en 4 4.2.2 Cleaning The ash drawers (P4 Pellet 8-25) or ash container (P4 Pellet 32-38) must be emptied at intervals according to energy requirements and pellet quality. The grate and combustion chamber should also be checked at these intervals for

  • Froling P4 Pellet 8 - 60, Troubleshooting Page 28 B0430408_en I 5 5 Troubleshooting 5.1 General faults in the power supply Error Cause of error Error correction Nothing is shown on the display No power to the controls General power failure FI circuit breaker or line protection is switched off Switch on the FI circuit breaker or line protection 5.1.1 Behaviour of system after a power failure When the power supply has been restored the boiler returns to the previously specified mode and is controlled according to the specified program. EXCEPTION: If the boiler was at operating status “Heatin

  • Froling P4 Pellet 8 - 60, Boiler servicing Inspection, cleaning and maintenance Page 22 B0430408_en I 4 Emptying the ash container (for P4 Pellet 32/38/48/60) U Open insulation door U Push the locking lever upwards U Pull out the ash container U Put the cover cap supplied on the flange of the ash container U Take the ash container to the emptying point and empty it  To remove the cover the clamp must be unlocked and opened

  • Froling P4 Pellet 8 - 60, Boiler servicing Inspection, cleaning and maintenance Fröling Heizkessel- und Behälterbau Ges.m.b.H, Industriestrasse 12, A-4710 Grieskirchen Page 23 Tel +43 (0) 7248 606-0 Fax +43 (0) 7248 606-600 [email protected] www.froeling.com B0430408_en 4 Check the grate and combustion chamber  Only clean the grate and combustion chamber when the boiler has cooled down U Press and hold the key for 5 seconds ´ Boiler follows shutdown procedure and changes to t

  • Froling P4 Pellet 8 - 60, Safety Safety Information Page 8 B0430408_en I 2 2 Safety 2.1 Safety Information RISK Non-permitted use! Incorrect use of the boiler can cause severe injuries and damage! The instructions and information provided in the instructions should be observed! Details on procedure for operation, maintenance and cleaning, as well as troubleshooting for the boiler are included in the individual instructions. Any further work should be carried out by authorised heating engineers or by Fröling customer services. WARNING External influences! Negative external influe

  • Froling P4 Pellet 8 - 60, Safety Design Information Page 10 B0430408_en I 2 2.3 Design Information It is forbidden to carry out modifications to the boiler or to change or deactivate safety equipment. In addition to the operating instructions and the applicable regulations for the country in which the boiler will be operated for installation and operation of the boiler system, all fire, police, and electrical regulations must be observed. 2.3.1 Approvals and reporting obligations NOTE Each h

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