Direct Bikes DB50QT-A Manual 

Text of Direct Bikes DB50QT-A User Guide:

• 15 Start button (4) When this button is pushed, the starting motor works to start the engine. See the part “Starting the Engine” for the starting procedure. Headlight switch (5) “ ” Position: When the switch is set to this position, the headlight, taillight, position light and meter light all go on. “ ” Position: W

• Direct Bikes DB50QT-A, 24 Storage When not using your scooter a waterproof cover should be used to protect the scooter from the elements. If storing the scooter for periods in excess of six weeks it is advisable that a few further things are done. Drain the fuel. You will nd the drain cock at the lowest point of the carburettor. Disconnect the battery and leave it on a ‘trickle’ charger such as an ‘optimate’. Raise the wheels off the oor. Take the spark plug out and put 15ml of oil into the cylinder and turn the engine over. Leave the spark

• 17 Brakes Checking the front brake Check the brake for normal performance and adjust it’s free play. The free play refers to the distance for which the front brake lever travels freely to achieve the braking effect. Required free play : 5 to 10 mm. This must be checked with steering at left, right and centre. Checking the back brake Measure the traveling dis

• Direct Bikes DB50QT-A, 29 Checking the spark plug A dirty spark plug with dirty electrodes or excessive gap between electrodes will not be able to generate full sparks. (Cleaning) • The best result can be achieved if you clean the spark plug with a spark plug cleaner. • If you do not have such a cleaner, you can clean it with a wire brush. (Adjusting the gap between electrodes) • The side electrode gap should normally be within 0.6 to 0.7 mm (as shown in the gure). • Recommended type of spark plug for use: NGK NOTE: Never use other types of spark plug than the recommended one. CAUTION: • Avoid burning

• Direct Bikes DB50QT-A, 23 CAUTION: Always start the engine with the rear brake pedal depressed. The engine should not be allowed to run too fast when it is being warmed up. Quick opening and closing of the throttle must be avoided. Running in Your new scooter requires a ‘running in’ period. This is very important because it allows the mechanical parts to bed in and will increase the serviceable life of the machine. It is recommended that for the rst 100 miles of use the no more than two thirds of throttle is used and try not to go above 20mph. Vary the speed. After 100 miles have been achieved please go through all the ‘Checks’ as mentioned previously. In addition change the eng

• Direct Bikes DB50QT-A, Insert the bolts through the four aligned holes in the bottom-board (highlighted in white circles in gure 2). Hold the long slotted bars under the rack with the edges of the bars facing upwards. Put the bolts through the holes of the slotted bars. Attach nuts to the bolts nearest the tail of the scooter. With the further bolts attach the rubber buffers in between the slotted bars and bottom-board. 9 5. 6.

• Direct Bikes DB50QT-A, 30 Checking the fuse Turn off the master switch and check the fuse to see if it is blown. Replace the blown fuse with one of the specied capacity: • Always nd out the cause before replacing a blown fuse. • Unscrew the two screws battery and remove the battery cover. The fuse is located in the fuse box by the side of the battery. • Open the fuse box and remove the fuse by expanding the fuse clamp from both ends of the fuse. Fuse capacity: 9 A • Always use original products of the recommended specications when replacing electric components (lights, meters, etc). • Do not ush your vehicle with

• Direct Bikes DB50QT-A, General ‘walk around’ Before use please go around the scooter and check that all nuts and bolts are tight and secure and that there are no loose parts. Starting the scooter Before starting you need to put petrol in. The petrol cap is either located under the seat or at the rear of the foot well under a locked ap. These scooters use normal unleaded (90> octane). You must not over ll with petrol as any spillages will damage the paint and may spill onto a hot engine creating a hazard. Make sure the scooter is on the main centre stand. Put

• Direct Bikes DB50QT-A, 16 Important Checks The scooter is nearly ready to go, but before you put any petrol or oil into the scooter, there are a few nal things that need checking. These checks should be carried out routinely to insure good performance and safe operation. Checking the oil The engine oil dipstick and cap are combined and is located on the right side of the engine. With the bike on its centre stand and on level ground remove the dipstick and clean it. Re-insert it and remove it again. The oil level should be visible on the hatched marking between the lower and upper level. Add or remove as appropriate. Usin

• 32 Safety Precautions It is only the driver that can ensure the safety of travel. A safety-minded scooter driver always spends much time learning how to drive and develop his driving skills in a place where trafc is not so busy before he begins to drive on a public road. 1. A great many of scooter accidents are caused by the failure of the car driver to see the scooter driver. The s

• Direct Bikes DB50QT-A, 2 Important Notice: • Driver and passenger This vehicle is designed to carry only one driver and one passenger. The driver is required to have the appropriate licence for these requirements. Do not exceed the rated load capacity specied on the specication label. • Road condition This vehicle is designed to travel on at roads. Do not ride this vehicle in freezing or hazardous conditions. • Modications This vehicle should not be modied. CAUTION: Personal injury or mechanical damage may result if you fail to operate as instructed in the manual.

• Direct Bikes DB50QT-A, 1 Dear Customer: Thank you for purchasing the Direct Bikes DB50QT-A scooter. The Direct Bikes DB50QT-A scooter is manufactured using some of the most advanced production techniques in the world. The scooter features high performance, economic fuel consumption and low noise levels. This manual provides detailed information about the correct operation, maintenance and adjustment of your DB50QT-A scooter. Please read this manual carefully to ensure safety and maximum ease of use.

• Direct Bikes DB50QT-A, 12 Fitting the battery Make sure the scooter ignition is in the off position. Put the battery in the compartment. Fit the 2 red leads (sometimes one or both of these leads are covered by a protective black sleeve, if you lower the sleeves you will see the red leads) to the + side (also marked red on the terminal.) using the screw provided. The black lead is then tted with the crew provided to the - negative side. If the battery needs to be charged you may use a car battery charger or take it to your local approved

• Direct Bikes DB50QT-A, 14 NOTE: In hot weather, leaving the engine idling for a long time will cause it to overheat. You should shut it down to let it get cool. Headlight beam switch (1) Push the “ ” buttom for high beam and the “ ” button for the low beam. Turn signal light switch (2) Set this switch the “ ” position to indicate a left turn and to the “ ” position to indicate a right turn and push it down to turn off the signal lights. Horn button (3) Push this button to make blaring sound from the horn.

• Direct Bikes DB50QT-A, 13 Guide to Operation Ignition Switch (1) position Turn the switch this position to start the engine; the switch key can not be pulled out in this position. (2) position Turn the switch to this position to shut down the engine; the switch key can be pulled out in this position. (3) position Turn the switch all the way to the left, push it down and turn to the position; the key can be pulled out. In this case, the vehicle can not be steered and the engine as well as the lighting system will not work.

• Direct Bikes DB50QT-A, 20 Electrics Please go through the controls and make sure that the following systems are working correctly; Indicators: left and right, front and rear. Lights: sidelights, front and rear. High and low beam for the front light. Rear brake light, working from both the front and rear brake independently. The horn: It should be a sharp loud noise. The main fuse is located next to the battery and is rated at 15 amps. Do not use a larger fuse. Throttle Test that the throttle is fully operational. Make sure there is about an eighth of a turn (1/8) freeplay

• Direct Bikes DB50QT-A, Riding the Scooter Please always wear a HELMET and PROTECTIVE CLOTHING! Familiarise yourself with the controls BEFORE you go out on a public road. Take the appropriate training if you do not all ready know how to ride a scooter. Failure to do so could put yourself or others at risk of injury! The controls are designed for ease of use. The right hand controls the throttle front brake and the switch for the lights and starter. The left hand controls the rear brake and the switch for the high low beam, indicator (left and right) and the horn switch. Start the scooter. Sit astride the scooter with one or both feet on the oor and you’re hands o

• Direct Bikes DB50QT-A, Troubleshooting 28 Checking the carburettor In the unlikely event that your scooter fails to start please check the air pilot screw on the side of the carburettor. It should be 2.5 turns out. Screw all the way in and count the number of turns out.

• Direct Bikes DB50QT-A, CAUTION: • When removing the fuse, do not expand the fuse clamp too wide. • After the fuse is installed, check the fuse clamp to see if it runs loose. The fuse will generate heat if the fuse clamp is loose. Which is often the major cause of trouble. WARNING: Never use a fuse having an amperage capacity different from the rated value as this will cause damage to the electric system and give rise to re hazards or make it impossible to use the lighting system when you travel during the night or cause engine failure. If you require technical assistance please contact Direct Bikes on: 0845 652 0680 31

• Direct Bikes DB50QT-A, 34 6. Always remember to switch on the turn signal lights before making a turn or change lanes. 7. Do not drive your vehicle on the shoulder on either side of the road. Loading WARNING: A) The top box is used to carry only lightweight objects, not for very heavy ones. B) When determining if the vehicle is overloaded (the rated load capacity being 150kg), the weights of the objects being carried, the vehicle and the driver should be put together. C) An overloaded vehicle is unabl

• Direct Bikes DB50QT-A, 4 Meter Panel and Indicators All the controls for the indicators and warning lights are located on the meter panel. (1) Speedometer (2) Mileometer (3) High beam indicator (4) Turn right signal light (5) Turn left signal light (6) Fuel meter Fuel gauge The fuel gauge indicates the approximate amount of fuel remaining in the fuel tank. When the needle pointer stays in the F(full) position, it means the total capacity of the fuel tank is now 6.0 litres (including reserve fuel). When the needle pointer approaches the rst dot on the red mark, it means that the fuel tank must be relled immediately.

• Direct Bikes DB50QT-A, 18 Checking the tyre pressure The tyre pressure is 1.75 bar for the front tyre and 2.0 bar for the rear. If you are carrying passengers or luggage please increase the rear tyre to 2.25 bar. If you are a light person or heavy person these pressures may need adjusting to compensate. Check the tyre surface that there are no cuts, nails or sharp objects and that the wheel rim has no impressions, dents or deformations. WARNING: If the tyre is not inated to the specied pressure, it will wear out soon and give rise to accidents. Too low a tyre pressure will cause the tyre to slip or come off the wheel rim. It is dangerous to use ssured or

• Direct Bikes DB50QT-A, 5 Identication The VIN or chassis number is located on the frame of the scooter and is either under the seat or under the clip in cover in the front of the foot well. The engine number is located on the left side on the bottom of engine. NOTE: You should regard this manual as a permanent component part of your vehicle, it is essential for the continued operation and safety of your scooter to perform periodic servicing by an approved dealer. This is required under your warranty.

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