Hitachi ZAXIS 120-3 class Operator's Manual
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Hitachi ZAXIS 120-3 class, TROUBLESHOOTING 11-12 HYDRAULIC SYSTEM Problem Cause Solution Travel is Not Smooth Rocks or mud “jammed” in track frame Remove and repair. Travel brake not releasing See your authorized dealer. Swing Does Not Work Swing brake release valve See your authorized dealer. Swing motor See your authorized dealer. Pilot valve See your authorized dealer. Swing is Not Smooth Swing gear See your authorized dealer. Swing bearing See your authorized dealer. Lack of grease Apply grease. Combination valve See your authorized dealer. Engine Stops When Travel or/ and Control Lever Moved Failure of connector contact Repair or replace. Failed wiring harness See
Hitachi ZAXIS 120-3 class, OPERATOR'S STATION 1-70 CAB DOOR RELEASE LEVER CAUTION: • Open the cab door all the way until it securely locks in the latch on the side of the cab. • Do not keep the cab window open when the ma- chine is parked on a slope, or while the wind is blowing hard. The cab window may close acciden- tally, possibly resulting in personal injury. • When opening or closing the cab window, take extra care not to catch fingers between the base machine and the cab window. To unlock the door from th
OPTIONAL ATTACHMENTS AND DEVICES 13-72 METRIC MEASURE ZX210LCN-3 Mono block boom, Arm 2.91 m, G 600 mm Unit; kg B: Load point height m A: Load radius Max. 1.5 m 3.0 m 4.5 m 6.0 m 7.5 m 9.0 m REACH m 6.0 4956 * 4808 4047 * 3417 7.39 4.5 6328 * 6328 * 5499 * 4649 5115 * 3297 3993 * 2915 8.08 3.0 8207 * 6612 6349 * 4416 5476 * 3194 4103 * 2662 8.4
Hitachi ZAXIS 120-3 class, OPERATING THE MACHINE 5-28 Attachments Example commercial attachment models (breakers and crush- ers) for excavators are shown in the following table. Among the crusher models, some models are heavier than the recom- mended weight on the previous page. Before installing them, sufficiently coordinate with the attachment manufacture. Always contact your nearest HITACHI dealer before installing attachments shown with this mark *. Breaker (ZX120-3 Class) Maker HITACHI NPK Okada Furukawa Mitsubi- shi Toukuu Matsuda MON- TABERT STK Ranma GERMANY KRUPP Model HSB29 HSB29S H-7X OUB308
Hitachi ZAXIS 120-3 class, OPERATING THE MACHINE 5-7 AUTO-IDLE With auto-idle switch (3) turned to the A/I ON position, ap- proximately 4 seconds after all control levers are returned to neutral, the engine speed decreases to the auto-idle setting to save fuel consumption. The engine speed will immediately increase to the speed set by engine control dial (2) when any control lever is operated. IMPORTANT: • Always check if auto-idle indicator (1) is turned on or off before starting operation. If the indicator is on, the auto-idle function will be activated. • Always be aware of engine control dial (2) setting when auto-idle swi
Hitachi ZAXIS 120-3 class, OPTIONAL ATTACHMENTS AND DEVICES 13-62 LIFTING CAPACITIES NOTE: • Lifting capacity of the ZX series does not exceed 75% of tipping load with the machine on firm, level ground or 87 % of full hydraulic capacity. (ISO 10567) • * Indicates load limited by hydraulic capacity. METRIC MEASURE ZX180LCN-3 Mono block boom, Arm 2.26 m, G 500 mm Unit; kg B: Load point height m A: Load radius Max. 1.5 m 3.0 m 4.5 m 6.0 m 7.5 m 9.0 m REACH m 6.0 4470 * 3580 4480 * 3340 6.25 4.5 6960 * 6960 * 5320 * 5320 * 4710 * 3500 4390 * 2690 7.06 3.0
Hitachi ZAXIS 120-3 class, DRIVING THE MACHINE 4-8 PARKING THE MACHINE ON SLOPES WARNING: Avoid parking machine on slopes. The machine may tip over, possibly resulting in personal injury. If parking the machine on a slope is unavoidable: • Thrust the bucket teeth into the ground. • Return the control levers to neutral and pull pilot control shut-off lever (2) to the LOCK position. • Block both tracks. PARKING THE MACHINE 1. Park the machine on a level surface. 2. Lower the bucket to the ground. 3. Turn the auto-idle switch off. IMPORTANT: Turbocharger may be damaged if the engine is not properly shut down. 4. Turn engine control dial (1) counterclockwise t
SAFETY S-4 INSPECT MACHINE • Inspect your machine carefully each day or shift by walking around it before you start it to avoid personal injury. • In the walk-around inspection be sure to cover all points described in the “PRE-START INSPECTION” chapter in the operator’s manual. 007-E01A-0435 GENERAL PRECAUTIONS FOR CAB • Before entering th
Hitachi ZAXIS 120-3 class, SAFETY S-1 SA-688 SA-1223 RECOGNIZE SAFETY INFORMATION • These are the SAFETY ALERT SYMBOLS. • When you see these symbols on your machine or in this manual, be alert to the potential for personal injury. • Follow recommended precautions and safe operating practices. 001-E01A-0001 UNDERSTAND SIGNAL WORDS • On machine safety signs, signal words designating the degree or level of hazard - DANGER, WARNING, or CAUTION - are used with the safety alert symbol. • DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. • WARNING indicates a potentially haza
Hitachi ZAXIS 120-3 class, MAINTENANCE 7-49 3 Replace Fuel Main Filter Element --- every 500 hours IMPORTANT: Be sure to use only genuine Hitachi elements for the main fuel filter element and the pre- filter element. Failure to do so may deterio- rate the engine performance and/or shorten the engine service life. Please be noted that all engine failures caused by using other manufacturers’ elements are excluded from Hitachi Warranty Policy. Procedures: 1. Close cock (3) on the bottom of the fuel tank. 2. Place a 1-liter or larger capacity drain container under drain hose (6). 3. Loosen air bleed plug (1) and drain plug (2). Drain fuel
OPERATOR'S STATION 1-2 CAB FEATURES Std. Model 1- Left Control Lever/Horn Switch (On Top of Lever) 2- Left Travel Pedal 3- Left Travel Lever 4- Right Travel Lever 5- Right Travel Pedal 6- Attachment Pedal (Optional) 7- Right Control Lever/Power Boost Switch (Except ZX120-3 class) 8- Multi Function Monitor Panel 9- Switch Panel 10- Key Switch 11- Air Conditioner Panel 12- Radio 1
Hitachi ZAXIS 120-3 class, OPERATOR'S STATION 1-41 Mailing Screen Key F3 Back Key T1V1-05-01-123 Mail (Optional) IMPORTANT: This function is available only to a machine equipped with a satellite terminal. When using the mail function, consult your nearest Hitachi dealer. 1. When the basic screen displays, push mail selection key F3 and display mail screen. 2. If pushing a relevant request key, mail information is sent to ICF. 1 - General Request 2 - Fuel Replenishment Request 3 - Service Maintenance Request 4 - Forwarding Request 3. While mail information is sent to ICF, the message “Mail
Hitachi ZAXIS 120-3 class, OPTIONAL ATTACHMENTS AND DEVICES 13-35 WORKING RANGES ZX210LCN-3, 240N-3 2-piece Boom Category Item 2.03 m (6 ft 8 in) Arm 2.42 m (7 ft 11 in) Arm 2.91 m (9 ft 7 in) Arm Backhoe Backhoe Backhoe mm ft•in mm ft•in mm ft•in A: Maximum Digging Reach 9280 30’6” 9500 31’2” 10000 32’10” *B: Maximum Digging Depth *5420 *17’9” *5720 *18’9” *6230 *20’5” *C: Maximum Cutting Height *10590 *34’9” *10640 *34’11” *11080 *36’4” *D: Maximum Dumping Height *7670 *25’2” *7700 *25’3” *8150 *26’9
Hitachi ZAXIS 120-3 class, OPTIONAL ATTACHMENTS AND DEVICES 13-52 LIFTING CAPACITIES NOTE: • Lifting capacity of the ZX series does not exceed 75% of tipping load with the machine on firm, level ground or 87 % of full hydraulic capacity. (ISO 10567) • * Indicates load limited by hydraulic capacity. A C B M1G6-13-013 METRIC MEASURE ZX130-3 Monoblock boom, Arm 2.10 m, G 500 mm Unit; kg B: Load Point Height m A: Load radius Max. 1.5 m 3.0 m 4.5 m 6.0 m 7.5 m REACH m 6.0 4.5 3730* 3500 2790* 2210 5.96 3.0 6340* 6180 4440* 3320 3100 2150 2700 1870 6.54 1
OPTIONAL ATTACHMENTS AND DEVICES 13-33 SHOE TYPES AND APPLICATIONS ZX210-3 2-piece Boom Shoe Width 600 mm (24”) Grouser Shoe 700 mm (28”) Grouser Shoe 800 mm (31”) Grouser Shoe 900 mm (35”) Grouser Shoe Application For Ordinary Ground (Standard) For Weak Footing (Option) For Weak Footing (Option) For Weak Footing (Option) Operating Weight kg (lb) 20900 (46100) 213
Hitachi ZAXIS 120-3 class, OPERATOR'S STATION 1-79 ADJUSTING CONSOLE HEIGHT Adjust the console height to the operator’s comfort and/or work conditions. Adjusting console height can be achieved us- ing three positions provided vertically at 20 mm (0.8 in) inter- vals. CAUTION: Before loosening the console, support the console. Otherwise, the console may suddenly drop, possibly causing personal injury. Adjusting Procedures 1. Lower the bucket to the ground. Stop the engine. 2. Move the pilot control shut-off lever to the LOCK posi - tion. 3. Remove left and right console holding bolts (1). Loosen bolts (2) to adjust the console height. 4. After adjusting, tighten bolts (1) and (2).
Hitachi ZAXIS 120-3 class, OPERATOR'S STATION 1-3 MULTI FUNCTION MONITOR How To Use Screens Displaying Basic Screen IMPORTANT: Start the engine after the basic screen is displayed. When the key switch is turned to the ON position, the starting screen displays for about two seconds and the basic screen displays. IMPORTANT: After the engine starts and the alternator starts generating power, alternator alarm is displayed on the basic screen. T1V1-05-01-115 T1V1-05-01-123 T1V1-05-01-117 Key Switch: ON Basic Screen Alternator Alarm
Hitachi ZAXIS 120-3 class, SPECIFICATIONS 12-5 BUCKET TYPES AND APPLICATIONS ZX110-3, 110M-3 Bucket Bucket Capacity m 3 (yd 3 ) Bucket Width mm (in) Front-End Attachment PCSA Heaped CECE Heaped With Side Cutters Without Side Cutters 1.96 m (6' 5") Arm 2.26 m (7' 5") Arm 2.81 m (9' 3") Arm 2.26 m (7' 5") Arm and extension Hoe Bucket 0.19 (0.25) 0.17 550 (22”) 450 (18”) 0.30 (0.39) 0.25 700 (28”) 580 (23”) 0.40 (0.52) 0.33 800 (31”) 680 (27”) 0.45 (0.59) 0.40 970 (38”) 850 (33”) * [ ] − 0.50 (0.65) 0.45 101
Hitachi ZAXIS 120-3 class, OPTIONAL ATTACHMENTS AND DEVICES 13-31 SPECIFICATIONS ZX210-3, 210LC-3 2-piece Boom T1V1-01-01-006 Model ZX210-3 2-piece Boom ZX210LC-3 2-piece Boom Type of Front-End Attachment 2.91 m (9 ft 7 in) Arm Bucket Capacity (Heaped) PCSA 0.80 m 3 (1.05 yd 3 ), CECE 0.7 m 3 Operating Weight 20900 kg (46100 lb) 21500 kg (47400 lb) Base Machine Weight 15900 kg (35100 lb) 16500 kg (36400 lb) Engine Isuzu AI-4HK1XYSA-02 122 kW/2000 min –1 (166 PS/2000 rpm) A: Overall Width (Excluding back mirrors) 2860 mm (9 ft 5 in) 2990 mm (9 ft 10 in) B: Cab Height 2950 mm (9 ft 8 in) C Rear End Swing Radius 2750 mm (9 ft 0 in) D: Minimum Ground Clearance *450 mm (18 in) E: Counte
OPTIONAL ATTACHMENTS AND DEVICES 13-67 LIFTING CAPACITIES NOTE: • Lifting capacity of the ZX series does not exceed 75% of tipping load with the machine on firm, level ground or 87 % of full hydraulic capacity. (ISO 10567) • * Indicates load limited by hydraulic capacity. METRIC MEASURE ZX210-3 2-piece boom, Arm 2.03 m, G 600 mm Unit; kg B: Load point hei
Hitachi ZAXIS 120-3 class, SAFETY SIGNS/Europe/Asia/Middle and Near East Model Only S-31 All safety signs and their locations affixed on the machine are illustrated in this group. Make sure of the contents described in the safety signs through reading actual ones affixed on the machine to ensure safe machine operation. Always keep the safety signs clean. In case a safety sign is broken or lost, imme- diately, obtain a new replacement and affix it again in position on the machine. Use the part No. indicated under the right corner of each safety sign illustration when placing an order of it to the Hitachi dealer. 1 10 2 6 3 4 18A 11 17 16 1
Hitachi ZAXIS 120-3 class, SAFETY S-8 PRECAUTIONS FOR OPERATIONS • Investigate the work site before starting operations. • Be sure to wear close fitting clothing and safety equip - ment appropriate for the job, such as a hard hat, etc. when operating the machine. • Clear all persons and obstacles from area of operation and machine movement. Always beware of the surroundings while operating. When working in a small area surrounded by obstacles, take care not to hit the upperstructure against obstacles. • When loading onto trucks, bring the bucket over the truck beds from the rear side. Take care not to swing the bucket
Hitachi ZAXIS 120-3 class, MAINTENANCE 7-74 4 Adjust Bucket Linkage The machine is provided with a bucket adjustment system to take up play in the linkage. When play in the linkage increases, remove and install shims as follows: 1. Park the machine on a level surface. Lower the bucket to the ground with the flat side down so that the bucket will not roll. 2. Run the engine at slow idle. With the bucket on the ground, slowly swing counterclockwise slightly until the top of the left bucket boss contacts the arm. 3. Stop the engine. Pull the pilot control shut-off lever to the LOCK position. NO
Hitachi ZAXIS 120-3 class, OPERATOR'S STATION 1-68 AM/FM RADIO OPERATION Controls on the Radio 1- Power Switch/Volume Control Knob 2- Tone Adjustment Ring 3- AM/FM Switch 4- Station Presets 5- Tuning Switches 6- Display Mode Change Switch 7- Digital Display 8- Time Set Switches Tuning Procedure • Manual Tuning Procedure Repeatedly tap one of tuning switches (5) until the de- sired station is reached. Each time the tuning switch is pressed, the frequency changes at an interval. Tap the tuning switch [UP] ( ) to increase the fre- quency.
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