Club Car Cafe Express Owner's Manual

Text of Club Car Cafe Express User Guide:

• Club Car Cafe Express, Proposition65–StateofCalifornia PROPOSITION65–STATEOFCALIFORNIA WARNING •Thisproductcontainsoremitschemicalsorsubstancesthathavebeendeterminedbythestateof Californiatocausecancerandbirthdefectsorotherreproductiveharm. SAFETYDETAILS WARNING •Thismanualshouldbereadcompletelybeforeattemptingtodriveorservicethevehicle.Thesafety videoprovidedwiththeCafeExpressvehicleandtheonlinetrainingshouldalsobeviewedbyall operatorsofthevehicle.Failuretoheedthewarningsorfollowtheinstructionsinthismanualandthe trainingmaterialcanresultinseriouspersonalinjuryordeath

• Club Car Cafe Express, GeneralWarnings 3.PlacetheForward/ReversecontrolintheNEUTRALposition. 4.Inaddition,chockthewheelsifservicingorrepairingthevehicle. DISCONNECTINGTHEBATTERY 1.Disablethevehicle.SeeDisablingtheVehicleonpage9. 2.Disconnectthebatterycables,negative(–)cablerst,asshown(Figure2). 3.Disconnectthesparkplugwirefromthesparkplug. CONNECTINGTHEBATTERY 1.Connectthebatterycables,positive(+)cablerst. 2.Tightenbatteryterminalsto80in·lb(9N·m). 3.CoatterminalswithBatteryT erminalProtectorSpraytominimizecorrosion. 4.Connectthesparkplugwiretothesparkplug. 1 2 1 Figure2BatteryCableRemoval RECYCLINGLEAD-ACIDBATTERIES WARN

• Club Car Cafe Express, Warranties 3.Lackofpropermaintenancesuchaspreventivemaintenancechecks,properrotationofvehiclesinaeet application,maintainingpropertirepressureandalignmentandtighteningloosewireconnectionsasoutlined intheowner’smanual. 4.Damagescausedbyimproperinstallationofthecomponent. 5.Neglect,breakage,freezing,re,explosion,wreckage,meltedterminalposts,theadditionofanychemical,orthe operationofthebatteryinanunchargedcondition(belowhalfcharge1.200specicgravity);theinstallationof thebatteriesinreverseorrecharginginreverse,b

• ECDeclarationofConformity ECDECLARATIONOFCONFORMITY Whenproperlycongured,thevehiclecomplieswiththelistedDirectives. D ecla ration o f Conform ity M ode l Code M ode l Num be r M ode l Na m e M D 1 040306 01 C afé Expre s s Se rial numbe rs 1401000001 a nd grea te r Four-whee l vehicles in the a bove s erie s tha t be ar the CE ma rk fulfill all the re

• Club Car Cafe Express, VehicleSpecications SPECIFICATIONSCAFEEXPRESS POWERSOURCEGASOLINE Weight:StandardgasolinevehiclewithCafeExpressunit(dryfueltank) Curbweight: 1147lb(520.2kg) 1175lb(532.9kg) Maximumforwardspeed12to14mph(19to23km/h) Outsideclearancecircle(diameter)258.5in(656.5cm) Turningradius(perSAEJ695)123in(312.4cm) Intersectingaisleclearance94in(238.7cm) Floorboardheight7.2in(18.2cm) Loadbedsize:CafeExpressunitdimensions 56.7x50.5x41.5in (144x128.2x105.4cm) Vehicleratedcapacity:Levelsurfaceonly850lb(385.6kg) Standardseatingcapa

• VehicleOperation •Engine:Checkforproperengineoillevel.SeeEngineOil–GasolineVehicleonpage32.Inspectairintake forblockage. •Fuel:Checkfuellevel.SeeFuelingInstructions–GasolineVehicleonpage35.Checkfueltank,fuelinjector, lines,cap,andpumpforfuelleakageonadailybasis. •PerformanceInspection:Inspectasinstructed.SeePerformanceInspectiononpage19. WARNING •Besure

• Club Car Cafe Express, EngineOil–GasolineVehicle 3 2 1 1.Fulllevel2.Safelevel3.Lowlevel 2662 Figure18EngineOilLevelCheck ENGINEOILCHANGE Engineoilshouldbechangedaftertherst100hoursofoperation.Afterthat,itshouldbechangedevery200 hoursofoperationorannually,whichevercomesrst. 1.TurnthekeyswitchtotheOFFposition,thenremovethekey.PlacetheForward/Reversehandleinthe NEUTRALposition.Chockthefrontwheels. 2.Accesstheenginecompartment. 3.Disconnectbatteryandsparkplugwire.SeeDisconnectingtheBatteryonpage10. 4.Positionapandesignedforoilchangesunderthedrainplug(1)(Figure19). CAFEEXP

• Club Car Cafe Express, Battery BATTERY SeeGeneralWarningsonpage8. DANGER •Battery–Explosivegases!Donotsmoke.Keepsparksandamesawayfromthevehicleandservice area.Ventilatewhenchargingoroperatingvehicleinanenclosedarea.Wearafullfaceshieldand rubbergloveswhenworkingonornearbatteries. •Tools,wires,andmetalobjectscancausesparkswhenshortedacrossabattery. •Followallinstructionscarefullywhenworkingwithbatteries. •Chargebatteryinawell-ventilatedareaonly. •Battery–Poison!Containsacid!Causesseriousburns.Avoidcontactwithskin,eyes,orclothing. Antidotes: –External:Flushwithwater.Callaphysicianimmediately. –Internal:Drinklargequantitiesofmilkorwaterfollowedwithmilkofmagnesiaorvegetable oil.Callaphy

• Club Car Cafe Express, DrivingInstructions STARTINGTHEVEHICLE 1.Readsafetyandinformationdecalslocatedonthevehicle. 2.Studyandunderstandcontrols. 3.Makesureloadissecure. 4.Makesureeveryoneisseatedandholdingontohandholdsorhandrails.Drivershouldhavebothhands onthesteeringwheel. 5.Makesurewheelsareturnedindesireddirectionandthatnothingisobstructingvehicle’spath. 6.Startthevehicle. 6.1.TurnthekeytotheONposition. 6.2.SelectdirectionbyplacingtheForward/Reversehandleorswitchinthedesiredposition(F=Forward orR=Reverse).Abuzzerw

• Club Car Cafe Express, Warranties (10)Add-onormodiedpartsthatarenotexemptedbytheAirResourcesBoardmaynotbeused.Theuseofany non-exemptedadd-onormodiedpartsbytheultimatepurchaserwillbegroundsfordisallowingawarrantyclaims. CLUBCARwillnotbeliabletowarrantfailuresofwarrantedpartscausedbytheuseofanon-exemptedadd-onor modiedpart. *CLUBCAR,itsauthorizeddealers,oraserviceagencyapprovedbyCLUBCAR. ITEMSCOVEREDBYTHISWARRANTY: Therepairorreplacementofanywarrantedpartotherwiseeligibleforwarrantycoveragemaybeexcludedfrom suchwarrantycoverageifCLUBCARdemonstratesthattheengineorequipmenthasbeenabused,neglected,or improperlymaintained,andthatsuchabuse,neglect,orimpropermain

• Club Car Cafe Express, DrivingInstructions DRIVINGINSTRUCTIONS WARNING •Onlylicenseddriversshouldbeallowedtodrivethevehicle. •Beforeallowinganyonetodrivethevehicle,makesurethedriverisfamiliarwithallcontrolsand operatingprocedures. •Nomorethantwopeopleshouldbeinthevehicleatonetime. •Donotallowridersinthecargobed. •Thevehicleisnotspeciallyequippedforhandicappedpersons.Besureallpersonscanproperly operatethevehiclepriortoallowingthemtodrivethevehicle. •Besureallpassengersarecapableofsecuringthemselvesinavehiclebeforeallowingth

• Club Car Cafe Express, NOTICE Thismanualisvalidforvehiclesmanufacturedinthebuildcoderangeprovidedonthebackcoverofthismanual.Ifthe vehiclebuildcodeisdifferentfromthatshownonthebackcoverofthismanual,pleasecontactyournearestdealerorgoto www.clubcar.comtoretrievetheproperowner’smanualforthevehicle.SeealsoModelIdenticationinthismanual. Warrantyinformationappearsattheendofthismanual.Nootherwarranties,expressorimplied,arecontainedherein. Yourauthorizedrepresentativecheckedthevehiclebeforeitwasdeliveredtoyouandwillprovideyouacopyofthe completedvehiclewarrantyregistrationform. ClubCarisnotliableforerrorsinthismanualorforincidentalorconsequentialdamagesthatresultfromtheuseof thematerialinthismanu

• Club Car Cafe Express, Warranties WARRANTIES CLUBCAR ® LIMITEDWARRANTYFORTRANSPORTATIONANDUTILITYVEHICLES WARRANTY CLUBCAR,LLC(“CLUBCAR”)herebywarrantstotheOriginalPurchaserorLessee,asthosetermsaredened herein,andsubjecttotheprovisions,limitationsandexclusionsinthislimitedwarranty,thatitsnewvehicleornew componentpurchasedfromCLUBCARoranAuthorizedDealerorDistributorshallbefreefromdefectsinmaterial andworkmanshipundernormaluseandservicefortheperiodsstatedbelow,subjecttotheprovisions,limitationsand exclusionsinthislimitedwarranty. Thislimitedwarrantycoversmaterial,workmansh

• Club Car Cafe Express, ControlsandIndicators 2848 Figure712-VoltPowerPoint ACCELERATORPEDAL Theacceleratorpedalisthepedalontheright,withthewordGOmoldedintoit(Figure8). WhenthekeyswitchisintheONposition,andtheForward/ReversehandleorswitchisineithertheFORWARDor REVERSEposition,pressingtheacceleratorpedalwillautomaticallyreleasetheparkbrakeandstartthevehicle movinginthedirectionselected(forwardorreverse).Whentheacceleratorisreleased,powerwillbecutoffandthe motororenginewillstoprunning.SeefollowingWARNINGandCAUTION. WARNING •Moving

• Club Car Cafe Express, SubsequentOwnerRegistration CAUTION •Combineduseofelectric-poweredaccessoriesforanextendedperiodoftimecandischargethe batteryevenwiththeenginerunning.Beawareofchargingsystemcapacityratingandkeepcombined accessoryuseatorbelowthatrating.SeeVehicleSpecicationsonpage39.Failuretoheedthis cautioncanresultinthevehicleshuttingoff,possiblyleavingoperatorandpassengerstranded. SUBSEQUENTOWNERREGISTRATION Intheeventavehicleisboughtasausedvehicle,westronglyurgethenewownertoregisterthevehiclewithClubCar. Thiswillenableustocontactyouiftheneedarises.Pleasesendyourname,address,andserialnumber(s)ofthe vehicle(s)toClubCar,LLC,P .O.Box204658,Augusta,Georgia30917-4658,Attention:VehicleRegistration. Pa

• Accessories WINDSHIELD Useonlymildliquiddishwashersoapwithaspongeorsoftclothforcleaningthewindshield. CAUTION •Donotuseglass-cleaningproductsonthewindshield. REFRESHMENTCENTER InteriorAluminumSurfaces Theinteriorsurfacesoftherefreshmentcentershouldbecleanedandsanitizeddailywithanapprovedproductbefore beingused.CheckwithyourlocalHealthDepartmentforrulesandregulationsinyo

• Club Car Cafe Express, EngineOil–GasolineVehicle thebattery.Besureterminalsaretight.LettheterminalsdryandthenspraythemwithBatteryTerminalProtector Spray.SeeConnectingtheBatteryonpage10.SeefollowingWARNING. WARNING •Ifbatterywireterminalsaredamagedorcorroded,replaceorcleanthemasnecessary.Failureto dosocancausethemtooverheatduringoperationandcanresultinare,propertydamage,or personalinjury. Besurebatteryclampisproperlytightened.Tightento144in·Ib(16N·m).Alooseclampmayallowthebatteryto becomedamagedfromvibrationorjarring. Ifbatte

• Club Car Cafe Express, Maintenance MAINTENANCE SeeGeneralWarningsonpage8. Toensuretrouble-freevehicleperformance,itisveryimportanttofollowanestablishedpreventivemaintenance program.Regularandconsistentvehiclemaintenancecanpreventvehicledowntimeandexpensiverepairsthatcan resultfromneglect.UsethePre-OperationandDailySafetyChecklistonpage18andthefollowingPeriodicService ScheduleandPeriodicLubricationScheduletokeepthevehicleinproperworkingcondition. Anyvehiclenotfunctioningcorrectlyshouldberemovedfromuseuntilitisproperlyrepaired.Thiswillpreventfurther damagetothevehicleandavoidthepossibilityofinjuryduetounsafeconditions. Contactyourlocal

• RefreshmentCenter CafeExpress A:OccupantCapacity400lb(181kg) B:CargoCapacity(includescargo,bedloadandoptionalequipment.)450lb(204.1kg) A+B=VehicleRatedCapacity850lb(385.6kg) VehicleWeight1175lb(532.9kg) A+B+VehicleWeight=MaximumGrossVehicleWeight2025lb(918.5kg) B A 2925 Figure14VehicleLoadCapacity REFRESHMENTCENTER REFRESHMENTCENTERCOMPARTMENTS ColdStorageCompartments Thecoldstoragecompa

• Club Car Cafe Express, Warranties 2.2.Airlter 3.IgnitionSystem 3.1.Sparkplugs 3.2.Magnetoorelectronicignitionsystem 3.3.Sparkadvance/retardsystem,ifapplicable 4.CatalystorThermalReactorSystem 4.1.ExhaustManifold,ifapplicable 5.MiscellaneousItemsUsedinAboveSystems 5.1.Electroniccontrols,ifapplicable 5.2.Hoses,belts,connectors,andassemblies EVAPORATIVEEMISSIONS 1.FuelLine 2.FuelLineFittings 3.Clamps 4.FuelT ank 5.FuelCap 6.VaporHoses 7.CarbonCanister 8.CarbonCanisterMountingBrackets 9.AirCleanerPurgePortConnector REPLACEMENTPARTSDISTRIBUTIONCENTER Replacementpartsareprovidedtothemarketuponrequestbythec

More Instructions:

	Club Car Cafe Express Owner's manual supplement 06-11-2023 20	DOWNLOAD
	Club Car Cafe Express Maintenance and service manual 28-09-2023 284	DOWNLOAD

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