CMSI Inc. Baja 150cc Owner's Manual
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CMSI Inc. Baja 150cc, 6 C: WARRANTY INFORMATION WARRANTY: �
CMSI Inc. Baja 150cc, 12 ! WARNING Gasoline is highly ammable and exhaust fumes are poisonous: Turn off engine before refueling.• Do not to spill any gasoline on the engine, exhaust system or the plastic body. • Do not refuel while smoking or near any open ame.• Do not operate your scooter in a closed area as the exhaust fumes may cause loss of consciousness or • death within a short time. Do not park the scooter near any ammable source. • If you swallow gasoline, inhale gasoline vapor or spill gasoline into your
Appendix 68 C. No dealer is authorized to modify this CMSI Limited Emission Control System Warranty. IV. LEGAL RIGHTS. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE. V. THIS WARRANTY IS IN ADDITION TO THE CMSI LIMITED MOTORCYCLE WARRANTY. VI. ADDITIONAL INFORMATION. Any replacement part t
CMSI Inc. Baja 150cc, 13 Baja 150 130/60x13 BJ150 29psi Length 75 inches 33psi 23 inches 1500 48 inches 0.15mm / 0.006 inch 249 lbs 0.10mm / 0.004 inch 330 lbs
CMSI Inc. Baja 150cc, Appendix 52 YOU, THE OWNER The customer should retain all service records for future reference.• Service inspections and replacements in accordance with the time and mileage intervals given • in the Maintenance Schedule are essential. You are responsible for paying all maintenance costs, including service interval costs.• Failures which occur due to improper maintenance as determined by TNG are not covered • under this warranty. The engine warranty requires the owner to purchase and use the Interlube Opti engine lubricant • at the time of purchase of the new scooter and use only that lubricant during the entire warranty
30 Fuel Line I Fuel Filter R Air Filter I I I Spark Plug R Valves I R R Engine Oil R I R Oil Filter R R Carburetor R R Drive Belt REPLACE EVERY
8 Meet U.S. Department of Transportation (DOT) and state standards. In addition with labels from the • Safety Helmet Council of America, the American National Standard Institute (ANSI), or the Snell Memorial Foundation to assure the integrity of the product. Fits snugly on your head.• Have no obvious defects such as cracks, loose padding or frayed
CMSI Inc. Baja 150cc, 42 charging again until power to the charger has been disconnected and reconnected. If your charger is one that will continue to charge even after the battery reaches 100%, you must manually disconnect power to the charger when charging is complete or the battery may be damaged from overcharging. These chargers should normally be connected for only a few hours at a time. If your charger is one that must be disconnected in order to reset it to charge, you must manually do so at the proper intervals. CAUTION! During charging of a small sc
CMSI Inc. Baja 150cc, 47 Carburetor Defective Blocked Idle Jet Clean Jet Dirty Float Bowl Clean Bowl Low Fuel in Bowl Adjust Bowl Carburetor OK Engine Overheated Check & Replace Lubricating Oil Air Inlet System Blocked or Leaky Remove Blockage or Leak Causes 1. Engine Overheating Check & Replace Lubricating Oil 2. Spark Plug Defective Replace the Spark Plug 3. Ignition Timing Too Early Adjust Ignition Timing 4. Carbon Build-up In Cyli
CMSI Inc. Baja 150cc, 41 1. BATTERY Maintaining the state of charge of your scooter battery during an extended period of storage is essential to insure the maximum service life of the battery. If at all possible, remove the battery from the vehicle. Clean the battery and terminals using a solution of baking soda and water, making sure that none of the solution enters the battery during cleaning. After the battery is cleaned, inspect it for any signs of damage or extraordinary wear that may have occurred while in service. At
CMSI Inc. Baja 150cc, 31 Chassis Fasteners R R R Control Meter Cables R R R Throttle Grip Housing/Cable R R Centerstand/Sidestand I I I Headlight and Other Lights I I Additional Fasteners I I R: Replace or Service/Adjustment Due I: Inspect and Replace as Necessary
CMSI Inc. Baja 150cc, 10 Always use turn signals when you are planning to turn or merge to main road and turn it off after you • have made your turn. Flash brake lights whenever you are going to slow down more quickly or where others may not expect • you are going to slow down. Stay out of blind spot of other motorists. • When you come to an intersection, move to the portion of your lane that will bring you into another • driver’s eld of sight at the earliest possible moment. CARRYING PASSENGERS & LOADING ! WARNING: This scooter is rated for 2 people; total
CMSI Inc. Baja 150cc, 29 It is very important to follow this procedures during the rst 300km to achieve the best performance • from the scooter. Limit full throttle operation and avoid any condition that may result in engine overheating. • Always keep the speed below 40 mph.• Do not overload the scooter or carry a passenger during this period.• Change oil at 300 km (use Opti-4 to maintain engine warranty).• CAUTION: Have your TNG Scooter
CMSI Inc. Baja 150cc, Appendix 57 Replacement parts refer to Distributors Limited Warranties – Replacement Parts DISTRIBUTORS LIMITED WARRANTY – NEW MOTORCYCLE CMSI warrants to the rst retail purchaser and subsequent purchasers of this vehicle that the motorcycle is free from defects in materials and workmanship for the period stated in “Warranty Time Table.” TO QUALIFY FOR THIS WARRANTY The vehicle must originally have been purchased from a dealer within the United States, • Canada, or Mexico who is authorize
CMSI Inc. Baja 150cc, Appendix 56 Replacement of expendable maintenance item including, but not limited to: Spark Plug Gaskets Coolant Belts Filters Hoses Lubricants Fuses Tires (See Owner’s Manual) Light Bulbs Battery Hand Grips Floor Mats Fuel Filters Seat Covers Paint and/or decals fading, peeling, blistering, chipping or rusting.• Plastic body parts and panels, See “Warranty Time Table”• USE FOR THE FOLLOWING ACTIVITIES, SHALL VOID COVERAGE: Racing• Competition• Re
CMSI Inc. Baja 150cc, 1717 IT MAY RESULT IN LOSS OF CONTROL OR AN ACCIDENT. INSTRUMENT PANEL 1. Turn Signal Indicator 2. Speedometer 3. Odometer, Clock 4. Hi Beam Indicator 5. Gas Gauge 6. Volt Meter 7. Trip Meter Turn S
CMSI Inc. Baja 150cc, 24 The spark plug will need to be checked if you nd the scooter hard to start. The gap should be between • 0.023 & 0.032 inches. The electrode should be a light brown color. Incorrect gap can cause many problems for the scooter engine. Make sure it is correct!• If the spark plug is fouled or damaged, replace it with another of similar type.• Replacing the spark Plug.• CAUTION: Allow the engine to cool down before attempting to replace the spark plug. For replacem
34 Check spark plug if scooter is hard to start. The gap should be between 0.023 & 0.032 inches. 1. The electrode should be a light brown color. 2. Replacing the spark plug, 3. Remove the plug cover and remove the spark plug using the spark plug wrench in the tool kit.• After setting t
CMSI Inc. Baja 150cc, 46 No Compression Have TNG dealer inspect the scooter With Compression Check Spark Plug Spark Plug Wet or Fouled Remove Plug & Prime Kick the Start Pedal without Fuel & Ignition. Re-install Spark Plug Intermittent Spark Plug Lead Replace Lead Spark Plug Dirty or Wrong Gap Replace Plug or Correct Gap Loose Spark Plug Tighten Spark Plug Spark Plug OK Check Carburetor
CMSI Inc. Baja 150cc, 39 FUSE REPLACEMENT The main fuse is located next to the battery in the oorboard; it is rated at 15 Amps. 1. A visual inspection of the fuse will tell if the fuse is “open” (burned out). 2. If the fuse is open, then it needs replacement. 3. NOTE: Check fuse for good tight contact within fuse housing. ! WARNING: Always turn the ignition off before inspecting the fuses. CAUTION: When removing the fuse from the fuse box do not squeeze the fuse puller or it will release the fuse. • When inserting the new fuse be sure that it ts snugly into the fuse socket. A loose t will cause
CMSI Inc. Baja 150cc, 36 4. Rell the gearbox until full. 5. Reinstall the oil ll plug. ! WARNING: Use caution when changing oil to avoid burns! CAUTION: If the scooter is used in excessively wet areas, or used in severe conditions replace the transmission oil • more often than recommended. Make sure that the ll and drain plugs are tight and not leaking. • Make sure that no foreign substances fall into the transmission box.• Transmission Oil Fill Plug Transmission Oil Drain Plug
CMSI Inc. Baja 150cc, Appendix 59 YOUR OBLIGATION To practice proper tire care and prudent motorcycle operation. You must maintain tire ination pressure and load in accordance with information in the manual, the tire information label on the motorcycle, and restrictions molded into the tire sidewalls. The replacement of a defective tire under this warranty must be made by an Authorized CMSI Inc Dealer. REPLACEMENT CHARGES – UP TO 50% TREAD WEAR Tire: No charge for a new direct replacement tire. Labor: No charge for mounting
CMSI Inc. Baja 150cc, 45 ENGINE WON’T START Check For Fuel Ignition Key Must be to the Right Check Kill Switch is in the Run Position Depress Either Brake Lever Push Start Button on the Right Handle Bar If the Engine Doesn’t Turn Over Charge or Replace the Battery ENGINE IS DIFFICULT TO START Out of Fuel Fill Fuel Tank Fuel Filter or Petcock Blocked Clean or Replace Fuel Switch or Petcock With Fuel Check Spark Plug
23 Front 29 PSI Rear 33 PSI Visually inspect the tires for damage and wear. Look for nails, glass or stones what are cutting into the • tire casing. Look for partial or abnormal tread wear. The middle of the tread should have:• Front Tire 1.5 mm minimum tread depth Rear Tire 2 mm minimum tread depth CAUTION: This Scooter uses tubeless tires on the front and
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